Ultrasonic wave is a kind of high frequency sound wave, its direction is good, penetration ability is strong, can be used for cutting, polishing, can also be used for cleaning, grinding, sterilization, accelerate dispersion, homogenization, emulsification and other processes.At present, ultrasonic technology has been widely used in the food equipment machinery manufacturing and food processing industry, which not only optimizes the conventional food equipment, so that the equipment can better meet the demand of high-quality production, but also drives the development of the industry and draws a new blueprint for the development of the food industry.
Wanli's efficient ultrasonic cutting tools allow companies in the food industry to increase their performance and improve their slicing operations.
The principle is simple: the edge of the vibrating knife (sonotrode) is set at a defined amplitude (30 to 100 µ) and frequency (20 or 30 kHz) as needed. It creates an acceleration of more than 105 G, which, with the help of a press that moves up and down, cuts food into portions.
Benefits of ultrasonic cutter tool machine:
- clean cuts without mess or crushing,
- compatible with soft, sticky and crumbly foods,
- self-cleaning blade,
- food does not adhere to the sides of the blade, thus preventing layers from smearing into each other,
- extremely thin, uniform layers possible with a level of tolerance that is yet unattainable with other methods,
- high throughput,
- zero crumbling and less product loss,
- much safer than all other conventional cutting methods,
- cuts through hard ingredients (walnuts, pistachios, olives, raisins, etc.) without moving them from place.
Ultrasonic technology enhances the cut quality and consistency of foods by cleanly slicing multi-textured food products without deformation.
Ultrasonic food cutting systems can be used in these applications:
• Hard and soft cheeses, including products containing pieces of nuts and fruit
• Sandwiches, wraps, and pizzas for catering industries
• Nougat, candy bars, granola bars and healthy snack bars
• Semi-frozen meats and fish
• Fresh or frozen vegetables
• Breads or cake products
• Ice cream and other frozen snacks
Ultrasound is well known to have a significant effect on the rate of various processes in the food industry. Using ultrasound, full reproducible food processes can now be completed in seconds or minutes with high reproducibility, reducing the processing cost, simplifying manipulation and work-up, giving higher purity of the final product, eliminating post-treatment of waste water and consuming only a fraction of the time and energy normally needed for conventional processes. Several processes such as freezing, cutting, drying, tempering, bleaching, sterilization, and extraction have been applied efficiently in the food industry.
Among them, the application of ultrasonic cutting in food has become more and more extensive in recent years.
WANLI is a company of integrating R&D, production, sales, and service of food processing machinery and equipment. We are specializing in the research and manufacturing of high-tech food machinery, which provide a new mode of production for food companies. For example, ultrasonic food cutting machine, this equipment can cut various shapes for food, such as frozen food, sticky food, volatile food, easy moldy food, and tough food(such as sandwich cake bread, box cake, sliced bread, Swiss roll cake, date cake, etc.).
ADVANTAGE:
1.multi-layer product cutting, can keep between the layers without string color
2.ultrasonic cutting advantages: fine incision, no chip, no stick knife
3.multi-function, multi-group cutting knife composition, suitable for product line use.
4.a wide range of cutting objects, frozen products, including cream products can be adapted
5.according to the customer's needs to customize the product cutting model.
Ultrasonic knife blade vibrating at an ultrasonic frequency can easily slice through the material to be cut quickly and precisely without leaving behind any residue in the form of particles.
Ultrasound has been used for years for cutting finished products. The swinging, cold cutting sonotrode reduces resistance in the cutting process and even cleans itself off residue when used with baked goods, energy bars, cheese, pizza, etc.
The result: smooth, reproducible cutting surfaces without deformation and thermal damage of the product.
WANLI Automatic Ultrasonic Nougat Cutter
Ultrasonic Nougat cutter is mainly used for cutting equipment of all kinds of pastries, nougat, candy, one ideal equipment designed by our factory. This ultrasonic nougat cutter machine, Flat incision, and uniform size. Especially suitable for supporting the use of pastry room. The machine is featured by simple operation, discharging fast, low attrition rate. Not only can reduce the operation time of workers, but also greatly improve the efficiency of the whole production.
The automatic ultrasonic Slitter features easy changeover of bar pitches, control or elimination of edge trims and easy operation. Wanli spreaders are endless belt with silicone coating that separates the product after the slitting. Ultrasonic slitter machine has high speed guillotine features an easy change blade, high speed servo drive for accurate cut lengths . Ultrasonic guillotine is idel for muesli, granola and protein bars to allow for gaps between products with chocolate coatings and sticky products.
The traybake format, one of the most common in the bakery sector, demands superior clean cuts, and our ultrasonic cutting machines are ideal for ensuring that the delicate pieces are consistently perfect. Whether your traybakes require square, rectangular or triangular cuts, or perhaps all three, our robotic systems can cater for this.
From shortbreads to brownies to flapjacks, we have developed traybake slicing machines that deliver high speed and high quality precision cutting. As each machine is fully programmable and configurable, you can use just one machine for all of your product and portion variations.
Ultrasound Cutting In Bakery Products With advantages such as having excellent cut face, reduced smearing, low product lost, less deformation, less tendency to shatter for brittle products, and being able to handle sticky or brittle foods, ultrasound cutting has become increasingly popular in...
Cakes generally have a bulky and soft tissue. In traditional cutting, it is easy to cut unevenness, dross, deformation and sticking knife problem.
The cake ultrasonic cutting machine directly loads ultrasonic energy onto the cutter, and the cutter becomes a cutter with ultrasound. When cutting materials, the materials are mainly softened and melted by the ultrasonic energy, and the cutting edge of the cutter only plays the role of cutting seam positioning, ultrasound energy output, and separating materials. So how to divide equally? The cake ultrasonic s machine has an intelligent control system that can set parameters according to customer needs, so that the cut cake pieces are very uniform.
The bakery ultrasonic peanut candy cutting machine cuts the product by cutting the product with extremely high precision, cutting quality and uniformity, which greatly reduces the output loss. We know that cleanliness and consistency are the key to your baked goods, so we have developed a series of ultrasonic machines and equipment that can consistently slice and divide various products. From cakes and cheesecakes to pastries and sweets, to traditional tray baked products (such as brownies and pancakes), we can provide a solution that meets your needs. Whether you are freezing, refrigerating or working at room temperature, our machine can slice your products with extremely high precision, slice quality and uniformity, thereby greatly reducing production losses.
This small ultrasonic bread cutter machine developed by WANLI is suitable for small bakery and cake bakery. This ultrasonic bread cutter machine is not only fast, can cut 60 pcs per minute, and the price is preferential, the factory supplies directly. It is a high cost performance bread cutter equipment.
Ultrasonic Cake Cutter Machine
The ultrasonic cake cutting machine is a kind of automatic and high performance food cutting equipment with multi-axis standard control system.In the actual production of food according to the needs of the fixed location cutting, automatic completion of the operation, greatly improve the work efficiency.With the purchase of the economy, the realization of benefits.TUSES high-frequency wave vibration to quickly process food, eliminating the downtime caused by the continuous cleaning of traditional cutting blades.Ultrasonic food cutting system provides a new way to cut, slice and automatically process different kinds of food, making production streamlined, less waste and low maintenance cost.
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