Bakery products containing cream or sugary layers, as well as other dough or fat-containing foods, can be cut or trimmed in a controlled way by ultrasound to produce a quality that is visually appealing. The cutting geometries of the tools for longitudinal or cross cuts are individually tailored to product requirements.
As a result of ultrasonic vibrations, only slight product residues remain adhered to the sonotrode, so that to a certain extent, it demonstrates a self-cleaning action.
Because of the ultrasonic vibrations, cutting sonotrodes work with a lower initial pressure than conventional cutters. At the same time, sonotrode wear is less and the cutting quality is considerably better. In addition, the use of ultrasonic cutting systems has a positive effect on the maintenance and down times of the equipment.
Automatic Ultrasonic Dough Cutting Machine
Traditional industry: Traditional cutting uses a knife with a sharp edge to press against the material being cut. This pressure is concentrated at the edge of the blade, the pressure is very large, exceeding the shear strength of the dough, the dough is cut off. Since the dough is pulled apart by strong pressure, the cutting edge of the cutting tool should be very sharp, and the dough itself must be under relatively high pressure. Not good for cutting sticky dough.
Ultrasonic dough cutting equipment: The principle of ultrasonic dough cutting equipment is completely different from traditional cutting. It uses the energy of ultrasonic wave to heat and melt the material to be cut locally, so as to achieve the purpose of cutting the material. Therefore, the ultrasonic dough cutting equipment does not need a sharp edge, nor does it require a lot of pressure, and will not cause chipping, damage, and deformation of the material being cut. At the same time, due to the ultrasonic vibration of the cutting knife, the friction resistance is particularly small, and the cut dough is not easy to stick to the blade.
The ultra sonic cutting equipment is composed of an ultra sonic transducer, a housing, a horn, a titanium alloy knife and a numerical control driving power supply. Ultra sonic food cutting machine is an innovation in food processing. The ultra sonic food cutter machine vibrates at a high frequency of 40 KHZ or 20 KHZ, which reduces the frictional resistance of the cutting surface. This low friction allows the cutting knife to cut food smoothly, making the food cutting surface clean, beautiful, and not deformed. In addition, ultra sonic cutter reduces food debris during the cutting process. This reduces more downtime to clean up your production system. Ultra sonic food knives can also be easily installed in your current production system to help you better complete the cutting.
Automatic Ultrasonic Food Guillotine Equipment
In the cutting process, we often encounter many problems, such as the accuracy of cutting, the stability of the physical properties of the final product, the smoothness of the cutting surface, the difficulty of the separation of the tool and the material, and the separation of the tool surface and the material during the separation The amount of residual materials in hard devices. When the characteristics of the materials are not clear, it is difficult for us to meet the above requirements.
For example, for materials with high hardness, strong brittleness, and strong viscosity, the traditional cutting method is difficult to complete. As the uncertainty of product materials increases, the difficulty of cutting work becomes more and more difficult. Ultrasonic food cutting is an optimization of traditional cutting. Ultrasonic food slitting not only increases the cutting speed, but also makes great progress in improving the structure, shape and performance of food.
Superior sanitization, self-cleaning blades, continuous flow cutting option, totally programmable cut types, maximum versatility of use, minimum maintenance, and remote assistance are key words to describe our ultrasonic food slicer systems.
The semi-finished products coming into our machines can originate from automatic lines as well as manual loading and can be round, rectangular, or in continuous loaves. We have the right solution for each one of these situations.
Frozen ice creams are easy to melt products, and they are best eaten quickly, so preparing products for customers must also be done quickly, simplifying the slicing process while ensuring consistent aliquots. This ultrasonic ice cream slicer equipment is very suitable for slicing frozen ice cream products. The ultrasonic blade slicing is more delicate and more beautiful. No matter who uses this equipment, you can get sophisticated slicing results.
Ultrasonic ice cream slicing equipment is ice cream, ice cream cake, frozen cheese cake, frozen mousse cake, frozen dough and other frozen food the best choice. Ultrasonic food slicing equipment can cut the food under extreme conditions, cutting temperature is low, hard frozen food when its advantages are more prominent, because the use of high-frequency vibration of ultrasonic slicing, so the cutting only need to apply a small external force, then Can be easily cut molding, so the wear of the tool is smaller, the general tool life cycle than ordinary steel knife, disc knife length of at least 3-5 years. This ultrasonic ice cream slicing machine can be customized and designed according to the actual requirements.
The main performance and structural characteristics of the cake cutting machine:
1. Cut multi-layer products to keep no color cross-over between layers
2. Can be cut: flake, rectangle, triangle, equal circle
3. A wide range of cutting objects, both frozen products and cream products can be adapted
4. The cutting models of specific products can be customized according to the needs of customers
The Ultrasonic Automatic Round Cake Cutter will also cut fresh, chilled or frozen round cakes, up to a diameter of 12”, including delicate fresh cream type products into preprogramed portion sizes. One of the key components is the machines ability to cut each product without dragging which means the product is cut without ruined layers or spoiled decoration due to it pulling thus ensuring maximum efficiency and minimum waste.
This machine uses ultrasonic vibration to cut, and the cutting surface is very smooth, without compression and heat generation, the food will not be deformed during the cutting process, which maintains the original flavor and taste of the food.
The Ultrasonic Cutting machine allows you to cut your cheese both quickly and simply into ready-for-sale portions or in preparation for further processing by subsequent cutting lines. Changeable cutting tools make it a universal cutting machine. Two-handed operation.
Ultrasonic Cheese Portioning Machine Manufacturers
Ultrasonic cutter is designed for food slicing with a cutting speed of 60 times per minute, accuracy of 1 mm.
The size of the cut product can be adjusted according to actual production conditions, and the cutting which can be entered into the computer system beforehand. It also can be called through the touch screen control interface. The ultrasonic slicer can beconnected to the single-row extruder before, and can cut the product continuously, and the cutting efficiency is high. After that, it can be connected to the packaging machine, and the assembly line can be automated.
Ultrasonic Cutter Triangle Sandwiches and Some Bakery Products
The industrial cutting of triangular sandwiches places heavy demands on the cutting technology. When the squares are cut into triangles, none of the layers must get squashed. What’s more, the cut surface must look neat, the knife must remain as clean as possible and high cutting speeds must be achieved.
Manufacturer Ultrasonic Cutting Dough Cutter Machine An ultrasonically vibrating knife reduces the friction between the product and the knife area. The ultrasonic knife takes the form of a 20kHz sonotrode with a sharp blade and slim cutting body. A PZT converter and MAG generator cause this to…
Manufacturer Sales Ultrasonic Cutting Pizza Cutter Machine
The significant reduction in friction during cutting means that the cutting force can also be reduced, resulting in a very neat cut surface. The ultrasonic vibrations constantly clean the cutting area of the sonotrode so that virtually no bits of sandwich can get stuck to it. The lower level of friction also increases the life of the blade considerably. The generator immediately detects when a knife sonotrode is faulty, causing the system to shut down.
Manufacturer Ultrasonic Slicing Cutter Pizza Machine
1. Smooth cut, ultrasonic knife used, no sticky, no crumbs;
2. Various cutting styles, cutting into pieces, diamonds, triangles and circles ;
3. Different products can be cut, cakes, bread, and pizza and so on;
4. With a good interface, easy for operation;
5. Orders available for any different products.
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