【WANLI】 Advantage for Ultrasonic Food Cutting Equipment
Ultrasonic cutting equipment is currently one of the most popular baked goods processing machinery, the most important component of the equipment is the ultrasonic blade. Ultrasonic blade is a kind of blade that uses the principle of ultrasonic vibration to achieve cutting. It works by using the high frequency energy generated by ultrasonic vibration to increase the vibration amplitude of the cutting part of the blade, so as to achieve an efficient, accurate and non-invasive cutting effect on the surrounding tissue. Ultrasonic blades are widely used in the food bakery processing industry because they can cut food precisely and present a perfect cutting effect.
Working Principle & Application of Ultrasonic Blade
The ultrasonic cutting knife uses the energy of ultrasonic waves to heat and melt the material to be cut locally, so as to achieve the purpose of cutting the material, so there is no need for a sharp edge. The principle of the ultrasonic rubber cutting knife is completely different from the pressure cutting in the traditional sense.
Ultrasonic cutting knives can be used to cut thermoplastic resin boards, sheets, films and laminates, carbon fiber composites, polyethylene fibers, molded products containing carbon or glass fibers (GFRP), rubber, vulcanized latex, non-vulcanized latex and food wait.
Conventional Cutting & Ultrasonic Cutting
A. Frequently asked questions about traditional cutting:
1. A sharp edge is required, which increases the requirements for the blade.
2. Cloth cutting cannot be edge-sealed, and the cutting edge is likely to cause chipping and damage.
3. It is difficult to cut sticky objects, and it is easy to stick to the knife, which affects the cutting effect and efficiency.
4. It is necessary to apply pressure to the object when cutting, and it is easy to deform soft or fragile food.
5. Some items will produce a lot of chips and debris when cutting, which will increase waste.
B. Advantages of ultrasonic cutting:
1. High stability. When the ultrasonic generator is working, it generates electromagnetic vibration, which is converted into mechanical vibration and transmitted to the cutting knife and the cut material, and the cutting is performed mechanically, so no sharp cutting edge is required, the blade wears less, and the cutting head can be replaced by itself.
2. Safety and environmental protection. Ultrasonic knife cutting, the temperature of the knife head is lower than 20°C, no smoke and odor will be produced, and the danger of injury and fire during cutting is eliminated.
3. Cut neatly. Because the ultrasonic wave cuts through high-frequency vibration, the material will not adhere to the blade surface, and only a small pressure is required when cutting, and it will not be deformed and worn out for fragile and soft materials, and the fabric will be automatically sealed at the same time, without causing Chipping.
4. Easy to operate. The cutting knife is connected to the ultrasonic generator, the generator is connected to 220V mains, and the cutting can be performed by turning on the switch, which supports hand-held and machine-mounted cutting.
5. Application scope. Rubber, vulcanized latex, non-vulcanized latex, food and various textile materials, and plastic sheets can all be cut by ultrasonic cutters.
Function for ultrasonic food cutting equipment
1. Intelligent automatic frequency tracking ultrasonic generator, real-time frequency tracking;
2. Abnormal protection of power, current and frequency;
3. The transducer has low impedance, high conversion efficiency and large amplitude;
4. Wide range of applications, suitable for different cutting needs;
5.The cutting surface is organized neatly, without deformation, and without debris. When cutting multi-layer products, it can keep the color from passing between layers.
Why choose Wanli Ultrasonic food cutting equipment?
1.Ultrasonic blade can achieve no pressure, no sticky, no broken for the food, can cut bakery food more smoothly and beautiful than common cutting machine, and a good ultrasonic cutter with high productivity and nice effect, can save the time and cost for factory.
2. Wanli's new ultrasonic blade has a new pressure detection program to protect the blade from long-term operation without failure to the greatest extent. When the blade cuts the material with higher hardness, it can automatically slow down the cutting speed or even stop, and the safety factor is higher.
3. Ultrasonic generator with constant voltage sine wave output.
4. 5 years warranty on the pure titanium blades with secondary processed. The materials of our ultrasonic blade is all from Germany, it is made of TC11D, Titanium Alloy. If operate correctly, it would be no problem even within 5 years. The width of our knife can reach to 300mm per piece.
Our company has its own R&D team as well as a series of solutions for ultrasonic cutting equipment. We have the best products and professional sales and technical team, we provide our customers with the best products, good technical support, and sound after-sales service. Our company will provide you with first-class products and services with the enterprise spirit of constantly pursuing the best quality and excellence. Sincerely cooperate with new and old customers sincerely and create brilliance together! Welcome guests to visit us!
Jorna Su Hong(Senior Customer Consultant)
Zhangzhou Wanli Machinery Co., Ltd.
Pass CE: Certificate NO.:M.2021.206.C63668
(Excellent Quality, Excellent Price & Excellent Service)
We Chat/Whats App: 008613400979434