Njengesixhobo esiphambili kwimveliso yesonka, iibhaka, kunye neemeko zokwenziwa kokutya, oomatshini bokusika isonka baneendawo zabo zokuthengisa ezingundoqo ezigxile ekusikeni ngokufanelekileyo, umgangatho wemveliso ogqityiweyo, ukusebenza ngokulula, kunye neemeko ezifanelekileyo. I-zhangzhouwanli iphucule ngokupheleleyo iindawo ezibuhlungu zokusika ngesandla.
I-1.Ubukhulu bokusika ukuchaneka kunye nokuhambelana, ukuqinisekiswa koMgangatho weMveliso
Xa usika isonka ngesandla, kulula ukuba ube nobukhulu obungahambelaniyo beqhekeza kunye nemiphetho ephosakeleyo ngenxa yamandla angalinganiyo kunye nokuphambuka kwe-angle, echaphazela ukubonakala kunye nokuthengisa okulandelayo. Nangona kunjalo, oomatshini bokusika isonka bafezekisa "isilayi ngasinye siyafana" ngolawulo oluchanekileyo lomatshini:
Ulawulo lokutyeba oluchanekileyo: Uninzi lweemodeli zixhotyiswe ngamaqhosha edijithali okanye izikrini zokuchukumisa, ezinokubeka ngokuchanekileyo ubukhulu beqhekeza (ngokuqhelekileyo ukusuka kwi-0.5mm ukuya kwi-50mm). Ukususela kwi-ultra-thin toast slices (efanelekile kwi-sandwiches) ukuya kwi-check-cut baguette slices (efanelekile kwi-sauce yokudipha), impazamo inokulawulwa ngaphakathi kwe-± 0.1mm, ukuphepha "ubukhulu obungalinganiyo" bokusika ngesandla.
Imiphetho ecaba ngaphandle komonakalo: Kwizonka zezonka ezihlukeneyo ezifana nesonka esithambileyo (njengekhekhe le-chiffon, isonka se-cream) kunye nesonka esiqhekezayo (njenge-baguette, isonka saseYurophu), ama-blades omatshini wokusika ayenziwe ngezinto ezikhethekileyo (ezifana ne-stainless steel stainless steel, iimela ze-serrated). Idityaniswe nesixhobo sokuhambisa isantya esifanayo, asiyi kukhama umzimba wesonka ukuba ibangele ukuwa (isonka esithambileyo) okanye imvuthuluka (isonka esirhabaxa) ngexesha lokusika. Imiphetho igudileyo ngaphandle kweengqungquthela, iphucula ukubonakala kwemveliso.
Ukuhambelana okuphezulu kwi-batch cutting: Kwimveliso yobuninzi beefektri zokubhaka okanye iivenkile zamaketanga, emva kokucutshungulwa ngumatshini wokusika, isilayi ngasinye sesonka kwibhetshi enye sinobukhulu obufanayo ngokupheleleyo kunye nokuma, ukuhlangabezana neemfuno zomgangatho weempawu zekhonkco, kunye nokuphepha ukuguquguquka komgangatho okubangelwa ukukhathala kunye namava ahlukeneyo kwimisebenzi yezandla.
2. UkuSebenza okuPhezulu kunye nokuGcinwa kwaBasebenzi, Ukuphucula kakhulu ukuSebenza kweMveliso
Ukusika isonka ngesandla kudla ixesha kunye nomsebenzi onzima, kwaye umntu omnye unokusika uninzi lwezonka ze-20-30 ngeyure, okunzima ukuhlangabezana nemfuno yebhetshi. Nangona kunjalo, oomatshini bokusika isonka bafezekisa ukusebenza kakuhle ngokuyilwa okuzenzekelayo:
Ukusika ngokuqhubekayo ngesantya esiphezulu: Iimodeli ezincinci zedeskithophu zinokusika izonka ezingama-50-100 ngeyure, kwaye iimodeli ezinkulu zomgca wendibano (ezixhotywe ngabahambisi) zinokufikelela kwizonka ezingaphezu kwama-300 ngeyure, eziyi-5-10 amaxesha asebenzayo ngaphezu kokusika ngesandla. Umzekelo, ngexesha leencopho zasekuseni kwiindawo zokubhaka, kuthatha imizuzu eyi-10 kuphela ukucubungula izonka eziyi-100 ze-toast ngomatshini wokusika, ngelixa kuthatha iyure eyi-1 ngesandla.
Umsebenzi wokulondoloza abasebenzi, ukunciphisa iindleko zabasebenzi: Akukho mfuneko yokubamba isonka kwaye ucinezele ukusika ngesandla. Kufuneka ubeke kuphela isonka kwi-inlet yokutya, kwaye izixhobo ziya kugqiba ngokuzenzekelayo ukuhambisa, ukubeka, kunye neenkqubo zokusika. Umntu omnye unokusebenzisa izixhobo ezininzi ngexesha elinye okanye anakekele ezinye iinkqubo (ezifana nokupakishwa), ukunciphisa igalelo labasebenzi.
Ukuziqhelanisa nesonka esikhulu: Kwisonka eside (njenge-baguette yeemitha ezi-1), isonka esijikelezileyo (njengesonka esijikelezileyo saseYurophu), kunye ne-toast enkulu (ubungakanani obukhulu bezorhwebo), ukusika ngesandla kufuna ukulungiswa kwe-angle ephindaphindiweyo. Nangona kunjalo, ububanzi kunye nobude bomjelo wokutya womatshini wokusika unokulungelelaniswa nobukhulu obuhlukeneyo (ngokuqhelekileyo ububanzi obuninzi bungama-30cm kunye nokuphakama kwe-20cm), kwaye ukusika konke kunokugqitywa ngokutya okukodwa ngaphandle kokucutshungulwa kwecandelo.
3. Ukuziqhelanisa neendidi ezahlukeneyo zesonka, ukuSombulula ubunzima bokusika "Iintlobo ezikhethekileyo"
Izonka ezahlukeneyo zineeyantlukwano ezinkulu kwimizobo ngenxa yezinto ezahlukeneyo eziluhlaza (ingqolowa epheleleyo, ukhilimu, amantongomane, iziqhamo ezomisiweyo) kunye neenkqubo (i-fermentation degree, ukuqina kokubhaka). Ukusika ngezandla kuqhelene neengxaki ezifana “nokuguqulwa kwesonka esithambileyo, iimvuthuluka zesonka esiqinileyo, kunye nokuvuza kokuzalisa izonka”. Nangona kunjalo, oomatshini bokusika isonka balungelelaniswa ngokugqibeleleyo ngoyilo ekujoliswe kulo:
Isonka esithambileyo / esithambileyo: akukho siwohlo okanye ukonakala
Kwizonka ezithambileyo ezifana nesonka se-chiffon kunye nesonka selifu, ukusika ngesandla kuya kutyumza umzimba wesonka ngamandla amancinci, okukhokelela ekuweni kwemingxuma yangaphakathi yomoya. Umatshini wokusika wamkela uyilo "lokuhambisa uxinzelelo olulula + ukusika i-blade encinci". Xa i-blade inxibelelana nesonka, yenza kuphela uxinzelelo oluncinci, kwaye ngokutya okufanayo, umzimba wesonka uhlala uthambile emva kokusika, kwaye imingxuma yomoya yangaphakathi ilungile.
Isonka esinqabileyo / esinzima: akukho imvuthuluka okanye i-debris
Kwizonka ezinqabileyo ezifana ne-baguettes, i-pretzels, kunye nesonka sengqolowa enzima yaseYurophu, ukusika ngesandla kulula ukuvelisa iimvuthuluka ezininzi (ezingachithi nje izinto eziluhlaza kodwa zingcolise itafile yokusebenza). Incakuba ye-serrated yomatshini wokusika ikhazimliswe ngokukhethekileyo, kwaye intsimbi yezinyo ihambelana nobulukhuni besonka. Ngexesha lokusika, "i-serrated occlusion + ukusika ngokukhawuleza" kunciphisa ukungqubuzana, kwaye inani leemvuthuluka lingaphezulu kwe-80% ngaphantsi kwelo lokusika ngesandla. Ukongezelela, isantya se-blade sinokuhlengahlengiswa (isantya sinokuncitshiswa kwisonka se-ultra-hard ukuphepha ukuphuka kwesikhumba ngenxa yempembelelo yesantya esiphezulu).
Isonka esigcwalisiweyo: akukho extrusion yokuzalisa okanye umonakalo
Kwizonka ezixutywe nge-cream, i-jam, okanye i-nuts, ukusika ngesandla kulula ukukhama kwaye kubangele ukugcwalisa ukuphuphuma. Isixhobo sokutya somatshini wokusika sinomsebenzi "wokumisa okuguquguqukayo", onokulungisa ngobumnene amacala omabini esonka ngaphandle kokucinezela iziko. I-blade inqumla ngokuchanekileyo umzimba wesonka ngelixa uphepha indawo apho ukuzaliswa kugxininiswe khona. Emva kokusika, ukuzaliswa kuhlala kuhambelana kwaye imiphetho ihlambulukile.
4. UGutyulo oluqinisekisiweyo kunye noKhuseleko, Ukuhlangabezana neMigangatho yoKutya kwiBanga
Ukulungiswa kokutya kuneemfuno eziphezulu zococeko. Oomatshini bokusika isonka bahlangabezana ngokupheleleyo nemigangatho yokhuseleko lokutya ngokwezixhobo kunye noyilo lokucoca:
Izixhobo zodidi lokutya, ezingenabungozi kwaye zingenabungozi
Amacandelo adityaniswe nesonka (iincani, amabhanti okuhambisa, ii-chutes feed) zenziwe nge-304 yensimbi engenasici okanye i-silica gel yokutya, enokumelana nokushisa okuphezulu kunye ne-corrosion-resistant. Abayi kuzalisa ibhaktheriya ngenxa yokunxibelelana kwexesha elide kunye neimvuthuluka zesonka kunye negrisi, kwaye bahlangabezane nemigangatho yelizwe yokhuseleko koomatshini bokutya (njenge-GB 4706.43).
Uyilo olulula ukucoceka, ukunciphisa iikona ezifileyo zococeko
Amacwecwe eemodeli ezininzi anokutshatyalaliswa ngokukhawuleza (ngaphandle kwezixhobo zokusebenza), ibhanti lokuhambisa lingathatyathwa ngokwahlukileyo ukuze licocwe, kwaye iikona ze-chute yokutya zenzelwe ii-arcs (akukho macala afileyo asekunene) ukuphepha iimvuthuluka zesonka eziseleyo. Ezinye iimodeli eziphezulu zixhotyiswe ngemisebenzi yokucoca ngokuzenzekelayo (efana ne-high-pressure water spray + ultraviolet disinfection). Emva kokusika, inkqubo ingaqaliswa ukucoca ii-blades kunye neendawo zokudibanisa, ukunciphisa ixesha lokucoca ngesandla kunye nomngcipheko wokungcola.
Ukukhuselwa kwe-Anti-pinch, ukusebenza okukhuselekileyo
Isixhobo sixhotyiswe ngeenzwa ze-infrared okanye izixhobo zokukhusela ngomatshini. Xa izandla zisondela kwi-feed inlet okanye indawo ye-blade, iya kumisa ngokuzenzekelayo, igweme umngcipheko wokukrazulwa ngezixhobo ngexesha lokusika ngesandla, olufanelekileyo ngokukodwa kwiimeko apho abasebenzi bezobhaka basebenza rhoqo.
5. Ukuziqhelanisa ngokuguquguqukayo kwiiScenario, zilungele zombini iiVenkile kunye neeFactory
Oomatshini bokusika isonka bayilwe ngeemodeli ezahlukeneyo ngokweemeko ezahlukeneyo zokusetyenziswa, ukuhlangabezana neemfuno ezigcweleyo ukusuka kwimizi yokubhaka ukuya kwiifektri ezinkulu zokutya:
Oomatshini bedesktop abancinci: balungele iivenkile kunye neeworkshop ezincinci
Zincinci ngobukhulu (ngokuqhelekileyo i-50cm ubude × 40cm ububanzi × 30cm ukuphakama), zinokubekwa ngokuthe ngqo kwitafile yokusebenza, ayifuni ukufakela okusisigxina, kwaye ingasetyenziselwa ukuxhuma amandla. Zifanelekele iimeko ezinomthamo wokusika imihla ngemihla ngaphantsi kwezonka ze-50 (ezifana neebhakabhaka zoluntu kunye neevenkile zekofu). Ziyafikeleleka (amawaka aliqela eyuan), kulula ukuzithwala nokuzigcina.
Oomatshini be-semi-automatic abaphakathi: bafanelekile kwiivenkile zamakhonkco kunye neekhikhini eziphakathi
Baxhotyiswe ngebhanti yokuhambisa kunye ne-motor-adjustable motor, banokuqhubeka besondla kwaye banqumle, baxhase i-batch processing, kwaye banokuhambelana neemilo zezonka ezahlukeneyo (ezijikelezayo, ezide, zesikwere). Ezinye iimodeli zine "umsebenzi wokubala" onokubala inani lokucutha, ukuququzelela ulawulo lwe-inventory. Zifanelekele iimeko ezinomthamo wokusika imihla ngemihla yezonka eziyi-100-300.
Oomatshini abakhulu abazenzekela ngokupheleleyo: balungele iifektri zokulungisa ukutya
Ziyakwazi ukudibaniswa ngaphandle komthungo kunye nemigca yokuvelisa izonka (ezifana nemigca yokupholisa kunye nemigca yokupakisha) ukuqonda i-automation epheleleyo "yokubhaka - ukupholisa - ukusika - ukupakisha". Baxhasa ukusetha kwangaphambili iiparamitha zokusika ngokusebenzisa inkqubo yokulawula ye-PLC (njengokulungelelanisa ngokuzenzekelayo ubukhulu kunye nesantya seebhetshi ezahlukeneyo zesonka), kunye nomthamo wokusika ngaphezu kwezonka ze-500 ngeyure, ukunciphisa kakhulu ukungenelela ngesandla. Zifanelekile kwimveliso enkulu yamashishini amakhulu okubhaka.
6. Ukunciphisa iNkunkuma yeMpahla ekrwada kunye nokuphucula ukukwazi ukulawula iindleko
Ngethuba lokusika isonka ngesandla, ngenxa yemida engavumelekanga kunye neemvuthuluka ezininzi, kudla ngokuyimfuneko ukunqumla "iindawo ezingafanelekanga", okubangelwa inkunkuma yezinto eziluhlaza (ngokuqhelekileyo i-5% -10% yesantya senkunkuma). Nangona kunjalo, oomatshini bokusika isonka banciphisa ngokuthe ngqo inkunkuma ngokusika okuchanekileyo kunye noyilo oluphantsi lwelahleko:
Iimvuthuluka ezimbalwa, izinga eliphezulu lokusetyenziswa kwezinto ezikrwada: Kwisonka esiqhekezayo, isixa se-crumb singalawulwa ngaphakathi kwe-1%; ngenxa yesonka esithambileyo, akukho phantse imvuthuluka. Inxalenye eyayichithwa ekuqaleni ngenxa "ye-scrap" inokuguqulwa ngokupheleleyo kwiimveliso ezigqityiweyo. Ngokusekwe ekusetyenzweni kwe-100kg yesonka ngemini, iindleko zemathiriyeli ekrwada zonyaka zingagcinwa ngamashumi amawaka e-yuan.
Ukunciphisa ilahleko "yokusetyenzwa kwesibini".: Iimveliso ezingafanelekanga ezivela kwi-cut manual (ezifana neengcezu eziqingqiweyo kunye neengcezu ezonakalisiweyo) kufuneka zihlaziywe (njengokwenza i-crumbs yesonka), ngelixa izinga elifanelekileyo leemveliso ezigqityiweyo ezivela kumatshini wokusika zingaphezu kwe-99%, ukunciphisa ixesha kunye neendleko zomsebenzi wokucutshungulwa kwesibini.
Ukuqukumbela, iingongoma eziphambili zokuthengisa koomatshini bokusika izonka zingashwankathelwa ngokuthi: zijolise "kuchaneka, ukusebenza kakuhle, ukusetyenziswa okuphantsi, kunye nokhuseleko", zixazulula iintlungu zokusika ngesandla njengokuthi "ukungabikho komgangatho, ukusebenza okuphantsi, ukulahleka okuphezulu, kunye nesiqinisekiso esinzima sococeko". Kwangaxeshanye, baziqhelanisa nazo zonke iimeko ngeemodeli ezahlukeneyo, kwaye zizixhobo eziphambili kwishishini lokubhaka ukufezekisa imveliso esemgangathweni, ukunciphisa iindleko, kunye nokwandisa ukusebenza kakuhle.
