Round cake ultrasonic cutter is a device that uses ultrasonic energy for cutting. Ultrasonic food cutters are more hygienic, have less downtime, are more cost-effective, have a more consistent cutting surface, and keep their blades sharper longer than traditional cutters.
The development of ultrasonic technology also makes it possible to use ultrasonic waves to cut products. The technology of Round cake ultrasonic cutter has been continuously developed and perfected. The ultrasonic cutting machine can make its blade vibrate 20,000-40,000 times per second (20-40 kHz). This high-frequency vibration, ultrasonic cutting machine can cut food easily. The application of ultrasonic cutting food is currently widely used in the cutting of bread, cakes, desserts, cheese, candy, meat and other foods. The length and height of the ultrasonic blade may vary and can be customized depending on the specific requirements of the customer and the existing conditions of the ultrasonic cutting machine.
The blades of our Round cake ultrasonic cutter are made of titanium, a completely inert material approved by the food industry. Titanium has good fatigue strength, surface hardness and excellent acoustic performance.
Principle of cutting knife
Ultrasonic drive power converts power into high-frequency and high-voltage alternating current and transmits it to the ultrasonic transducer. Ultrasonic transducers can convert input electrical energy into mechanical energy, namely ultrasonic waves. Its expression is that the transducer moves back and forth in the longitudinal direction. The frequency of the stretching motion is equal to the frequency of the high-frequency alternating current provided by the drive power supply. The role of the horn is to fix the entire ultrasonic vibration system and increase the output amplitude of the transducer. On the one hand, the tool (tip) further amplifies the amplitude and focuses the ultrasound waves. On the other hand, ultrasonic waves are output, and the ultrasonic energy is concentrated to the cut portion of the material to be cut using a cutting edge similar to a cutting knife. Under the action of huge ultrasonic energy, the parts soften and melt immediately, and their strength is greatly reduced. At this time, as long as a small cutting force is applied, the purpose of cutting the material can be achieved.
Round cake ultrasonic cutter uses ultrasonic energy to cut the local vibration of the material to be cut, so as to achieve the purpose of material cutting. Traditional cutting uses a knife with a sharp edge to press against the material to be cut. The pressure is concentrated on the blade. At the mouth, the pressure is very large, exceeding the shear strength of the material to be cut, the molecular combination of the material is pulled apart, and it is cut. Ultrasonic cutting has a great advantage, that is, it cuts the cutting part at the same time. With fusion effect, the cutting part is perfectly sealed, which can prevent the loosening of the material to be cut, so ultrasonic cutting does not require a sharp edge, does not require a lot of pressure, and will not cause chipping or damage to the material to be cut , When the cutting knife vibrates ultrasonically, the frictional resistance is particularly small. The high-frequency signal generated by the ultrasonic vibration system is transmitted to the ultrasonic transducer, converted into sound waves, and transmitted to the edge of the ultrasonic cutter through the horn, and the sound wave energy is converted into mechanical vibration energy to realize the function of cutting vibration. The mouth, the ultrasonic energy is input concentratedly to the cutting part of the material to be cut. Under the action of huge ultrasonic energy, this part instantly softens and melts, and the strength decreases. At this time, only a small cutting pressure is applied to achieve the purpose of material cutting.
Advantages of Round cake ultrasonic cutter efficient cutting
Ultrasonic cutting technology is quite different from general cutting. On the basis of ensuring precise cutting, it will not cause damage to the cut product and retain the integrity of the cut object to the greatest extent. The ultrasonic cutting knife is carried out by a four-axis drive system with precise and fast servo drives, the whole system can speed up the progress of cutting, and at the same time make the ultrasonic cutting machine consume less energy. Integrating ultrasonic cutting machine usage into industrial processes can maximize time savings, increase productivity and increase productivity.
Keep the edges flat
Ultrasonic cutting will locally heat the cutting surface of the food during the cutting process, and the blade of the Round cake ultrasonic cutter will fuse the cutting part, so the cutting surface of the food can be perfectly sealed, avoiding the inside of the food while maintaining the appearance. loose structure.
Precise cutting at any angle
The cut quality you can get with a Round cake ultrasonic cutter is much better than cutting with a traditional knife. Ultrasonic cutting machines have extremely high precision, which can better meet various cutting constraints in industrial environments. The ultrasonic cutter is small in size, convenient and flexible, and can be used in conjunction with robotic arms and automation equipment. Through the combination with the mechanical arm or automatic equipment, the purpose of cutting food at any angle can be achieved, and the ideal food shape can be obtained to the greatest extent.
Low environmental impact
The Round cake ultrasonic cutter only produces very little noise during the cutting process, no need to use other equipment for anti-noise treatment, and it will not cause harm to the human body. Ultrasonic cutting machines do not negatively impact the ecosystem. Its use is recognized as non-hazardous in industrial settings. Cutting and ultrasonic welding is a reliable technology that respects the environment.
Clean and hygienic
Food hygiene is of paramount importance when it comes to food cutting. The process of implementing ultrasonic food cutting requires strict hygienic conditions to reduce the risk of food contamination. At the same time, due to the low-friction characteristics of the ultrasonic cutting knife, there is little adhesion when cutting food, which keeps the blade clean and reduces cleaning costs.