Nkibikoresho byingenzi mugukora imigati, imigati, hamwe nogutunganya ibiryo, imashini zogosha imigati zifite ingingo zingenzi zo kugurisha zishingiye kubikorwa byo guca neza, ubwiza bwibicuruzwa byarangiye, korohereza imikorere, hamwe nibisabwa. zhangzhouwanli yahinduye neza ingingo zibabaza zo gukata intoki gakondo.
Imashini yo gutema imigati Ultrasonic
Imashini yo gutema imigati Ultrasonic

1.Igipimo ntarengwa cyo gukata neza no guhuzagurika, kwemeza ibicuruzwa bisanzwe

Iyo ukata imigati intoki, biroroshye kugira ubunini budahwitse bwibice hamwe nimpande zihengamye kubera imbaraga zingana no gutandukana kwinguni, bigira ingaruka kumiterere no kugurisha nyuma. Nyamara, imashini zogosha imigati zigera kuri "buri gice ni kimwe" binyuze muburyo bukoreshwa neza:

Kugenzura neza: Moderi nyinshi zifite ibikoresho bya digitale cyangwa ecran zo gukoraho, zishobora gushiraho neza uburebure bwibice (mubisanzwe kuva kuri 0.5mm kugeza 50mm). Kuva kuri ultra-thin toast uduce (bikwiranye na sandwiches) kugeza ibice bya baguette byacishijwe bugufi (bikwiriye gushiramo isosi), ikosa rirashobora kugenzurwa muri ± 0.1mm, ukirinda “umubyimba utaringaniye” wo gukata intoki.

Impande zingana nta byangiritse: Kubitsima byimyenda itandukanye nkumugati woroshye (nka cake ya chiffon, umutsima wa cream) numugati ucyeye (nka baguette, umutsima wiburayi), ibyuma byimashini ikata bikozwe mubikoresho bidasanzwe (nk'icyuma cyo mu rwego rwo hejuru kitagira ibyuma, ibyuma bikaranze). Uhujwe nigikoresho kimwe cyihuta cyogutanga, ntikizanyunyuza umubiri wumugati kugirango gisenyuke (umutsima woroshye) cyangwa kumeneka (umutsima utoshye) mugihe cyo gutema. Impande ziroroshye nta seriveri, zitezimbere ibicuruzwa.

Guhuzagurika cyane mugukata ibyiciro.

2. Gukora neza no kuzigama umurimo, Gutezimbere cyane Umusaruro

Gukata imigati intoki biratwara igihe kandi bisaba akazi, kandi umuntu umwe arashobora gutema byibuze imigati 20-30 kumasaha, bikaba bigoye guhaza icyifuzo. Nyamara, imashini zogosha imigati zigera ku gusimbuka neza binyuze mu buryo bwikora:

Gukata byihuse cyane: Moderi ntoya ya desktop irashobora guca imigati 50-100 kumasaha, kandi moderi nini yo guteranya (ifite ibikoresho bya convoyeur) irashobora kugera kumitsima irenga 300 kumasaha, ikaba ikubye inshuro 5-10 kuruta gukata intoki. Kurugero, mugihe cyamasaha yumuseke mugitondo, bifata iminota 10 gusa yo gutunganya imigati 100 ya toast hamwe nimashini ikata, mugihe bifata byibuze isaha 1 nintoki.

Igikorwa cyo kuzigama umurimo, kugabanya amafaranga yumurimo: Ntibikenewe ko ufata umugati hanyuma ukande kugirango ukate intoki. Ukeneye gusa gushyira umugati mumurongo wibiryo, kandi ibikoresho bizahita byuzuza uburyo bwo gutanga, guhagarara, no gukata. Umuntu umwe arashobora gukoresha ibikoresho byinshi icyarimwe cyangwa akita kubindi bikorwa (nko gupakira), kugabanya kwinjiza abakozi.

Kumenyera umugati munini: Ku mugati muremure (nka baguette ya metero 1 z'uburebure), umutsima uzengurutse (nk'umugati uzenguruka u Burayi), hamwe na toast nini (ubunini bunini bw'ubucuruzi), gukata intoki bisaba guhindurwa inshuro nyinshi. Nyamara, ubugari nuburebure bwumuyoboro wibiryo byimashini ikata birashobora guhuzwa nubunini butandukanye (mubisanzwe ubugari ntarengwa ni 30cm n'uburebure ni 20cm), kandi gukata byose birashobora kurangizwa nigaburo rimwe ridatunganijwe mubice.

3. Guhuza nubwoko butandukanye bwumugati, Gukemura Ingorane zo Gukata "Imyenda idasanzwe"

Imitsima itandukanye ifite itandukaniro rinini muburyo bw'imiterere bitewe nibikoresho fatizo bitandukanye (ingano zose, cream, imbuto, imbuto zumye) hamwe nibikorwa (degre fermentation, gukomera guteka). Gukata intoki bikunda guhura nibibazo nka "guhindura imigati yoroshye, kumanyura umutsima ukomeye, hamwe numugati wuzuye wuzuye". Nyamara, imashini zogukata imigati zabigize umwuga zahujwe neza binyuze mubishushanyo mbonera:

Umugati woroshye / wuzuye: nta gusenyuka cyangwa guhinduka
Kubitsima byoroheje byoroshye nkumugati wa chiffon numugati wigicu, gukata intoki bizajanjagura umubiri wumugati n'imbaraga nke, bikaviramo gusenyuka kwimyuka yimbere. Imashini ikata ifata igishushanyo cya "umuvuduko wumucyo utanga + gukata icyuma". Iyo icyuma gihuye numugati, gikoresha umuvuduko muke, kandi hamwe no kugaburira kimwe, umubiri wumugati ukomeza kuba mwinshi nyuma yo gutema, kandi imyenge yo mu kirere imbere iba idahwitse.

Umugati wuzuye / umutsima ukomeye: nta kumenagura cyangwa imyanda
Ku migati yoroheje nka baguettes, preti, hamwe ningano zose zumugati wiburayi, gukata intoki biroroshye kubyara udusimba twinshi (ntabwo dupfusha ubusa ibikoresho bibisi gusa ahubwo binanduza ameza yo gukora). Icyuma gikaranze cyimashini ikata isizwe byumwihariko, kandi ikinyo cyinyo gihuye nubukomezi bwumugati. Mugihe cyo gukata, "serrated occlusion + gukata byihuse" bigabanya guterana amagambo, kandi ingano yameneka irenga 80% ugereranije no gukata intoki. Byongeye kandi, umuvuduko wicyuma urashobora guhinduka (umuvuduko urashobora kugabanuka kumitsima ikomeye cyane kugirango wirinde kumeneka uruhu kubera ingaruka zihuse).

Umugati wuzuye: nta kuzuza ibintu cyangwa kwangirika
Ku migati yuzuye hamwe na cream, jam, cyangwa nuts, gukata intoki biroroshye guhonyora no gutera kuzura. Igikoresho cyo kugaburira imashini ikata gifite imikorere ya "flexible positioning", ishobora gutunganya buhoro buhoro impande zombi zumugati utiriwe ukanda hagati. Icyuma gikata neza umubiri wumugati mugihe wirinze ahantu huzuye. Nyuma yo gukata, kuzuza bikomeza kuba byiza kandi impande zirasukuye.

Umugati uryoshye kandi uryoshye
Umugati uryoshye kandi uryoshye

4. Isuku n’umutekano byemewe, byujuje ubuziranenge bwibiryo

Gutunganya ibiribwa bifite ibisabwa byinshi mu isuku. Imashini zikata imigati zujuje byuzuye ibipimo byumutekano wibiribwa mubijyanye nibikoresho no gukora isuku:

Ibikoresho byo mu rwego rwibiribwa, bidafite uburozi kandi bitagira ingaruka
Ibice bihura numugati (blade, imikandara ya convoyeur, ibiryo byigaburo) bikozwe mubyuma 304 bidafite ingese cyangwa gelika ya silika yo mu rwego rwibiryo, irwanya ubushyuhe bwinshi kandi irwanya ruswa. Ntibazororoka bagiteri bitewe nigihe kirekire bahura nudutsima twamavuta hamwe namavuta, kandi bujuje ubuziranenge bwimashini zikoreshwa mubiribwa (nka GB 4706.43).

Igishushanyo cyoroshye-cyoza, kugabanya isuku yapfuye
Icyuma cya moderi nyinshi kirashobora gusenywa vuba (nta bikoresho), umukandara wa convoyeur urashobora gukururwa ukwacyo kugirango usukure, kandi inguni za chute zigaburirwa zakozwe hamwe na arc (nta mfuruka yiburyo yapfuye) kugirango birinde imigati isigaye. Moderi zimwe zo murwego rwohejuru nazo zifite ibikoresho byogusukura byikora (nkumuvuduko ukabije wamazi spray + ultraviolet disinfection). Nyuma yo gukata, porogaramu irashobora gutangira guhanagura ibyuma no guhuza amakuru, bikagabanya igihe cyo gukora intoki hamwe ningaruka zo kwanduzanya.

Kurinda anti-pinch, gukora neza
Ibikoresho bifite ibyuma bifata ibyuma bifata ibyuma bifata ibyuma cyangwa ibikoresho byo gukingira imashini. Iyo amaboko yegereye ibiryo byinjira cyangwa ahantu h'icyuma, bizahita bihagarara, birinde ibyago byo gutoborwa nibikoresho mugihe cyo gukata intoki, bikwiranye cyane cyane na ssenariyo aho abakozi bakora imigati bakorera kenshi.

5. Guhuza neza na Scenarios, Bikwiranye nububiko bwombi ninganda

Imashini zo gukata imigati zakozwe hamwe na moderi zitandukanye ukurikije ibihe bitandukanye bikoreshwa, byujuje ibyangombwa byose bikenerwa kuva kumugati umwe kugeza ku nganda nini y'ibiribwa:

Imashini ntoya ya desktop: ibereye kububiko n'amahugurwa mato
Nibito mubunini (mubisanzwe 50cm z'uburebure × 40cm z'ubugari × 30cm z'uburebure), birashobora gushirwa kumurongo wakazi, ntibikeneye kwishyiriraho bihamye, kandi birashobora gukoreshwa mugucomeka mumashanyarazi. Birakwiriye kuri ssenarios hamwe nogukata burimunsi munsi yimigati itarenga 50 (nkibikoni byabaturage hamwe nikawawa). Birahendutse (ibihumbi byinshi Yuan), byoroshye gutwara no kubungabunga.

Imashini nini-yimashini iciriritse: ikwiranye nububiko bwurunigi nigikoni cyo hagati
Bafite umukandara wa convoyeur hamwe na moteri ishobora kwihuta, barashobora gukomeza kugaburira no gukata, gushyigikira gutunganya ibyiciro, kandi birashobora guhuzwa nuburyo butandukanye bwumugati (uruziga, rurerure, kare). Moderi zimwe zifite "umurimo wo kubara" zishobora kubara umubare wogukata, koroshya gucunga ibarura. Birakwiriye kuri ssenariyo hamwe no kugabanya buri munsi ingano 100-300.

Imashini nini zikora zikorana zikora: zikwiranye ninganda zitunganya ibiryo
Birashobora guhuzwa rwose numurongo utanga imigati (nkumurongo wo gukonjesha n'imirongo yo gupakira) kugirango bamenye neza "guteka - gukonjesha - gukata - gupakira". Bashyigikira kugena ibipimo byo gukata binyuze muri sisitemu yo kugenzura PLC (nko guhita uhindura umubyimba n'umuvuduko mubice bitandukanye byumugati), hamwe nubushobozi bwo guca imigati irenga 500 kumasaha, bikagabanya cyane intoki. Birakwiye kubyara umusaruro munini winganda nini zo guteka.

6. Kugabanya imyanda yibikoresho no kunoza ubushobozi bwo kugenzura ibiciro

Mugihe cyo gukata imigati y'intoki, kubera impande zidasanzwe hamwe nudusenyuka twinshi, akenshi birakenewe guca "ibice bitujuje ibyangombwa", bikavamo imyanda y'ibikoresho fatizo (mubisanzwe igipimo cya 5% -10%). Nyamara, imashini zikata imigati zigabanya imyanda binyuze mugukata neza no gutakaza igihombo gito:

Amagambo make, igipimo kinini cyo gukoresha ibikoresho fatizo: Ku mugati ucyeye, amafaranga yamenetse arashobora kugenzurwa muri 1%; kumugati woroshye, hafi ya ntamenwa. Igice cyatakaye mbere kubera "ibisakuzo" kirashobora guhinduka rwose mubicuruzwa byarangiye. Ukurikije gutunganya 100 kg yumugati kumunsi, igiciro cyibikoresho byumwaka birashobora kuzigama amafaranga ibihumbi icumi.

Kugabanya igihombo "gutunganya kabiri".

Mu gusoza, ingingo nyamukuru yo kugurisha imashini zogosha imigati zishobora kuvugwa muri make nka: zishingiye kuri "neza, gukora neza, gukoresha bike, n’umutekano", bakemura ingingo zibabaza zo gukata intoki nka "kutarenza urugero, gukora neza, gutakaza byinshi, hamwe ningwate y’isuku igoye". Muri icyo gihe, bahuza n'ibihe byose bakoresheje uburyo butandukanye, kandi ni ibikoresho by'ingenzi mu nganda zikora imigati kugira ngo bigere ku musaruro usanzwe, kugabanya ibiciro, no kongera imikorere.