ultrasonic Caker Cutter

Ultrasonic vibration reduces friction resistance between the blade and food, and it makes the blade cut smoothly without deformation.

The cutting blade is made of titanium. It is completely inert and enduring material.

Because it reduce the chips of food during cutting and foulings on the blade, you can reduce the down time to clenaning and increase the productivity.

It is suitable for the food products which include different hardness foods such as Cheese, Cake andbread , Pizza ,candy , nuts and dried fruits.

General description
With its small footprint and quick portability, the Wanlisp2-305K920L1700 cutter can be easily placed in any production location.
The ultrasonic cutting technique allows for very clean, tight and sharp cuts in the pastry. The ultrasonic cutter is suitable for cutting:
• Round cakes and flans into slices;
• Plate pastries into rectangular cubes and optional triangular shapes;
• Manual input and output of product
The cutter meets the highest standards and values of food safety and hygiene. Recipes can be pre-programmed via the user-friendly touchscreen display, ensuring even faster and consistent production.
The entire machine consists of contiguous stainless steel material, which prevents dirt from accumulating in crevices

Characteristics
• 20 kHz US Blade, length 310 mm, cutting height up to 100 mm
• 7-inch wecon HMI touch screen
• Ultrasonic cutting technique including scara robot for cutting various shapes
• Easy to keep clean thanks to hygienic design
• Open front offers a good view of the process
• Light window and removable product carriers support effcient production
• Wheeled
• Remote service via Internet
• Maximum sheet size 600 x 400 mm
• Round pastry up to 2x 300 mm
• High reliability

Optional
• Other blade configurations
• Diagonal cuts possible
• Removable product carriers for different products
• Passive cleaning of blade (wet)

Every ultrasonic food cutting system is comprised of the following components:
• An ultrasonic generator (power supply)
o The ultrasonic generator converts the 110VAC or 220VAC electrical supply current into a high frequency, high voltage electrical signal.

• An ultrasonic converter (transducer)
o The ultrasonic converter utilizes the high frequency electrical signal from the generator and converts it into linear, mechanical movement. This conversion occurs through the use of piezo-electric ceramic disks that expand when a voltage is applied. The converters used for food cutting systems are specifically designed to be completely sealed for operation in wash-down environments and incorporate air in and out ports for cooling.

• An ultrasonic booster
o The ultrasonic booster is a tuned component that mechanically adjusts the amount of linear vibratory movement from the converter to the required level for the specific application to produce optimal cutting performance. The booster also provides a safe, non-vibrating location to clamp onto the cutting tools. Boosters used in food cutting systems should be a one-piece, solid titanium design for maximum cutting accuracy and repeatability. In addition, the single piece design allows for a thorough wash-down, unlike multi-piece ultrasonic boosters that can harbour bacteria.

• An ultrasonic cutting tool (horn/sonotrode)
o The ultrasonic cutting horn is a custom made tool that is engineered to vibrate at a specific frequency. These tools are painstakingly designed using computer modelling technology for optimum performance and longevity.
Ultrasonic tools must be tuned to match the frequency of the system. This tuning procedure requires consideration of the horn’s mass, length and geometry. Titanium is the material of choice for ultrasonic tools because of its resonance and fatigue resistance properties. Titanium is also compatible with the sanitary requirements of the food processing industry. Due to the
high stresses inherent in the thin blade geometries required of ultrasonic cutting horns, manufacturing should be done using a wire EDM technique and subsequent stress relieving process in order to maximize the life of the tools.

• A material handling system
o Automated machinery is required for the proper positioning and movement of the food products and ultrasonic tools. Automation is critical in achieving the correct location, direction and rate of cut. Typically, these handling systems utilize servo drive mechanisms for precise control of speeds and positions of the food products and/or cutting tools.