Monga zida zofunika kwambiri popanga mkate, zophika buledi, komanso kukonza zakudya, makina odulira mkate ali ndi malo awo ogulitsira omwe amayang'ana kwambiri kudula bwino, kumalizidwa kwazinthu, kusavuta kugwiritsa ntchito, komanso zochitika zomwe zikuyenera kuchitika. zhangzhouwanli mwatsatanetsatane wokometsedwa mfundo zowawa miyambo Buku kudula.
1.Kudula Kwambiri Kwambiri ndi Kusasinthasintha, Kuonetsetsa Kukhazikika Kwazinthu
Mukamadula mkate pamanja, ndikosavuta kukhala ndi makulidwe osagwirizana ndi magawo okhotakhota chifukwa cha mphamvu yosagwirizana ndi kupotoza kwa ngodya, zomwe zimakhudza mawonekedwe ndi kugulitsa kotsatira. Komabe, makina odulira mkate amakwaniritsa "kagawo kalikonse ndi kofanana" kudzera pakuwongolera bwino kwamakina:
Kuwongolera molondola makulidwe: Zitsanzo zambiri zimakhala ndi knobs za digito kapena zowonetsera, zomwe zimatha kukhazikitsa makulidwe a kagawo (nthawi zambiri kuyambira 0.5mm mpaka 50mm). Kuchokera ku magawo owonda kwambiri (oyenera masangweji) kupita ku magawo odulidwa a baguette (oyenera kuviika msuzi), cholakwikacho chikhoza kuwongoleredwa mkati mwa ± 0.1mm, kupewa "kuchuluka kosagwirizana" kwa kudula pamanja.
Mphepete mwathyathyathya popanda kuwonongeka: Kwa mikate yamitundu yosiyanasiyana monga mkate wofewa (monga keke ya chiffon, mkate wa kirimu) ndi mkate wa crispy (monga baguette, mkate wa ku Ulaya), masamba a makina odulira amapangidwa ndi zipangizo zapadera (monga zitsulo zosapanga dzimbiri, mipeni ya serrated). Kuphatikizidwa ndi chipangizo chotumizira liwiro la yunifolomu, sichidzafinya thupi la mkate kuti ligwetse (mkate wofewa) kapena zinyenyeswazi (mkate wonyezimira) pakudula. Mphepete zake zimakhala zosalala popanda zosefera, kuwongolera mawonekedwe a chinthucho.
Kusasinthasintha kwakukulu pakudula mtanda: Mu kupanga misa mafakitale kuphika kapena masitolo unyolo, pambuyo kukonzedwa ndi makina odulira, chidutswa chilichonse cha mkate mu mtanda womwewo ali kwathunthu yunifolomu kukula ndi mawonekedwe, kukwaniritsa zofunika standardization wa zopangidwa unyolo, ndi kupewa kusinthasintha khalidwe chifukwa cha kutopa ndi zinachitikira kusiyana ntchito pamanja.
2. Kuchita Bwino Kwambiri ndi Kupulumutsa Ntchito, Kupititsa patsogolo Kwambiri Kugwira Ntchito Mwachangu
Kudula mkate pamanja kumatenga nthawi komanso kugwira ntchito molimbika, ndipo munthu m'modzi amatha kudula mikate 20-30 pa ola, zomwe zimakhala zovuta kukwaniritsa zosowa za batch. Komabe, makina odulira mkate amakwanitsa kudumphadumpha pogwiritsa ntchito makina opangira:
Mkulu-liwiro mosalekeza kudula: Zitsanzo zazing'ono zamakompyuta zimatha kudula mikate 50-100 pa ola limodzi, ndipo zitsanzo zazikulu za mzere wa msonkhano (okhala ndi zotengera) zimatha kufika mikate yoposa 300 pa ola limodzi, yomwe imakhala yogwira ntchito 5-10 kuposa kudula pamanja. Mwachitsanzo, m'maola okwera kwambiri m'mafakitale, zimangotenga mphindi 10 kuti mupange mikate 100 ya tositi ndi makina odulira, pomwe zimatenga ola limodzi pamanja.
Ntchito yopulumutsa ntchito, kuchepetsa ndalama zogwirira ntchito: Palibe chifukwa chogwira mkate ndikusindikiza kuti mudule pamanja. Muyenera kungoyika mkatewo m'malo olowera chakudya, ndipo zida zimangomaliza kutumizira, kuyika, ndi kudula. Munthu m'modzi amatha kugwiritsa ntchito zida zingapo nthawi imodzi kapena kusamalira njira zina (monga kulongedza), kuchepetsa kulowetsedwa kwa ogwira ntchito.
Kusintha kwa mkate waukulu: Pa buledi wautali (monga baguette wamtali wa mita imodzi), buledi wozungulira (monga mkate wozungulira waku Europe), ndi tositi yayikulu (kukula kwakukulu kwamalonda), kudula pamanja kumafuna kusintha kobwerezabwereza. Komabe, m'lifupi ndi kutalika kwa njira yodyetsera makina odulira amatha kusinthidwa kukhala makulidwe osiyanasiyana (kawirikawiri m'lifupi mwake ndi 30cm ndi kutalika kwake ndi 20cm), ndipo kudula konseko kumatha kumalizidwa ndi chakudya chimodzi popanda kukonza magawo.
3. Kusintha ku Mitundu Yosiyanasiyana ya Mkate, Kuthetsa Zovuta Zodula "Zojambula Zapadera"
Mikate yosiyana imasiyana kwambiri ndi kapangidwe kake chifukwa cha zopangira zosiyanasiyana (tirigu wonse, kirimu, mtedza, zipatso zouma) ndi njira (digiri ya fermentation, kuuma kophika). Kudula pamanja kumakonda kukhala ndi zovuta monga "kusintha mkate wofewa, zinyenyeswazi za mkate wowuma, ndi kutayira kodzaza mkate". Komabe, makina aukadaulo odulira mkate amasinthidwa bwino ndi kapangidwe kake:
Mkate wofewa/wonyezimira: palibe kugwa kapena kupunduka
Kwa mikate yofewa monga mkate wa chiffon ndi mkate wamtambo, kudula kwamanja kumaphwanya thupi la mkate ndi mphamvu pang'ono, zomwe zimabweretsa kugwa kwa mabowo amkati. Makina odulira amatengera kapangidwe ka "kuthamanga kwapang'onopang'ono + kudula masamba opyapyala". Tsamba likalumikizana ndi mkatewo, umangokhalira kupanikizika pang'ono, ndipo ndikudya yunifolomu, thupi la mkate limakhala losalala pambuyo podulidwa, ndipo mabowo amkati amakhala osasunthika.
Mkate wonyezimira/wowuma: wopanda zinyenyeswazi kapena zinyalala
Kwa buledi wa crispy monga baguettes, pretzels, ndi mkate wa tirigu wolimba wa ku Ulaya, kudula pamanja ndikosavuta kutulutsa zinyenyeswazi zambiri (zomwe sizimangowononga zida komanso kuipitsa tebulo lopangira opaleshoni). Tsamba la serrated la makina odulira limapukutidwa mwapadera, ndipo phula la dzino limafanana ndi kuuma kwa mkate. Pakudula, "serrated occlusion + kudula mwachangu" kumachepetsa kukangana, ndipo kuchuluka kwa zinyenyeswazi kumakhala kotsika kuposa 80% kuposa kudula pamanja. Kuonjezera apo, liwiro la tsamba likhoza kusinthidwa (liwiro likhoza kuchepetsedwa chifukwa cha mkate wovuta kwambiri kuti musawononge khungu chifukwa cha kuthamanga kwambiri).
Mkate wothira: palibe kudzaza kapena kuwonongeka
Kwa mikate yodzaza ndi zonona, kupanikizana, kapena mtedza, kudula pamanja ndikosavuta kufinya ndikupangitsa kudzaza kusefukira. Chida chodyera cha makina odulira chimakhala ndi ntchito "yokhazikika", yomwe imatha kukonza mofatsa mbali zonse za mkate popanda kufinya pakati. Tsambalo limadula bwino thupi la mkate ndikupewa malo omwe amadzaza. Pambuyo pa kudula, kudzazidwa kumakhalabe kosasunthika ndipo m'mphepete mwake ndi oyera.
4. Ukhondo Wotsimikizika ndi Chitetezo, Kukwaniritsa Miyezo ya Zakudya
Kukonza zakudya kuli ndi zofunika kwambiri pazaukhondo. Makina odulira mkate amakwaniritsa miyezo yachitetezo cha chakudya malinga ndi zida ndi kapangidwe kakuyeretsa:
Zipangizo zamtundu wa chakudya, zopanda poizoni komanso zopanda vuto
Ziwalo zomwe zimalumikizana ndi mkate (masamba, malamba otumizira, machuti odyetsa) amapangidwa ndi zitsulo zosapanga dzimbiri 304 kapena gel osakaniza a silica, zomwe zimalimbana ndi kutentha kwambiri komanso zosawononga dzimbiri. Sangabereke mabakiteriya chifukwa cholumikizana kwanthawi yayitali ndi zinyenyeswazi za mkate ndi mafuta, ndikukwaniritsa miyezo yachitetezo chamakina adziko lonse (monga GB 4706.43).
Mapangidwe osavuta kuyeretsa, kuchepetsa ukhondo pakona zakufa
Masamba amitundu yambiri amatha kupasuka mwachangu (popanda zida), lamba wotumizira amatha kutengedwa padera kuti ayeretsedwe, ndipo ngodya za chute yazakudya zimapangidwa ndi ma arcs (palibe ngodya zakufa zakumanja) kuti mupewe zinyenyeswazi zotsalira za mkate. Mitundu ina yapamwamba imakhalanso ndi ntchito zotsuka zokha (monga kupopera madzi opopera kwambiri + ultraviolet disinfection). Pambuyo kudula, pulogalamuyo ikhoza kuyambika kuyeretsa masamba ndi malo okhudzana, kuchepetsa nthawi yoyeretsa pamanja komanso kuopsa kwa kuipitsidwa.
Anti-pinch chitetezo, ntchito yotetezeka
Chipangizocho chili ndi masensa a infrared kapena zida zoteteza makina. Manja akamayandikira malo olowera chakudya kapena malo a masamba, amangoyima, kupeŵa ngozi yokandwa ndi zida panthawi yodula pamanja, zomwe ndizofunikira makamaka pazochitika zomwe ogwira ntchito yophika buledi amagwira ntchito pafupipafupi.
5. Kusintha Mosinthasintha ku Zochitika, Zoyenera Masitolo ndi Mafakitale Onse
Makina odulira buledi amapangidwa ndi mitundu yosiyanasiyana malinga ndi momwe amagwiritsidwira ntchito, kukwaniritsa zosowa zapanthawi zonse kuchokera kumaophika buledi kupita kumafakitole akulu azakudya:
Makina ang'onoang'ono apakompyuta: oyenera masitolo ndi ma workshop ang'onoang'ono
Iwo ndi ang'onoang'ono kukula (nthawi zambiri 50cm m'litali × 40cm m'lifupi × 30cm mu msinkhu), akhoza kuikidwa mwachindunji pa tebulo opaleshoni, safuna unsembe wokhazikika, ndipo angagwiritsidwe ntchito plugging mu mphamvu. Ndizoyenera zochitika zokhala ndi voliyumu yodula tsiku lililonse yosakwana mikate 50 (monga malo ophika buledi ammudzi ndi malo ogulitsira khofi). Ndi zotsika mtengo (ma yuan zikwi zingapo), zosavuta kunyamula ndi kusamalira.
Makina apakatikati a semi-automatic: oyenera malo ogulitsira maunyolo ndi makhitchini apakati
Okhala ndi lamba wotumizira komanso mota yosinthika mwachangu, amatha kudyetsa ndi kudula mosalekeza, kuthandizira kukonza ma batch, ndipo amatha kugwirizana ndi mawonekedwe osiyanasiyana a mkate (wozungulira, wautali, wapakati). Zitsanzo zina zimakhala ndi "ntchito yowerengera" yomwe imatha kuwerengera kuchuluka kwa mabala, kuwongolera kasamalidwe kazinthu. Ndioyenera paziwonetsero zokhala ndi voliyumu yodula tsiku lililonse ya mikate 100-300.
Makina akulu ophatikizira odziwikiratu: oyenera mafakitale opangira chakudya
Atha kulumikizidwa mosadukiza ndi mizere yopangira mkate (monga mizere yozizirira ndi mizere yoyika) kuti azindikire zonse zokha za "kuphika - kuzirala - kudula - kuyika". Amathandizira kukonza magawo odulira kudzera mu dongosolo lowongolera la PLC (monga kusinthiratu makulidwe ndi liwiro lamagulu osiyanasiyana a mkate), ndikudula kwa mikate yopitilira 500 pa ola limodzi, ndikuchepetsa kwambiri kulowererapo pamanja. Ndioyenera kupanga zazikulu zamabizinesi akuluakulu ophika.
6. Kuchepetsa Zinyalala Zopangira Zopangira ndi Kupititsa patsogolo Kuwongolera Mtengo
Pakudulira mkate wamanja, chifukwa cha m'mphepete mwachisawawa ndi zinyenyeswazi zambiri, nthawi zambiri ndikofunikira kudula "gawo losayenerera", zomwe zimapangitsa kuti zinyalala ziwonongeke (nthawi zambiri 5% -10% zinyalala). Komabe, makina odulira mkate amachepetsa zinyalala mwachindunji ndikudula bwino komanso kutayika kochepa:
Zinyenyeswazi zochepa, kugwiritsa ntchito kwambiri zopangira: Kwa mkate wa crispy, kuchuluka kwa crumb kumatha kuwongoleredwa mkati mwa 1%; pa mkate wofewa, palibe pafupifupi zinyenyeswazi. Gawo lomwe poyamba lidawonongeka chifukwa cha "zinyalala" zitha kusinthidwa kukhala zinthu zomalizidwa. Kutengera ndi kukonza mkate wa 100kg patsiku, mtengo wapachaka wapachaka ukhoza kupulumutsidwa ndi ma yuan masauzande.
Kuchepetsa kutayika kwa "secondary processing".: Zosayenerera zopangidwa kuchokera ku kudula kwamanja (monga magawo okhotakhota ndi magawo owonongeka) ziyenera kukonzedwanso (monga kupanga zinyenyeswazi za mkate), pamene mlingo woyenerera wa mankhwala omalizidwa kuchokera ku makina odulira ndi oposa 99%, kuchepetsa nthawi ndi mtengo wa ntchito yachiwiri processing.
Pomaliza, mfundo pachimake kugulitsa makina odula mkate tinganene mwachidule monga: lolunjika pa "mwatsatanetsatane, dzuwa, mowa otsika, ndi chitetezo", iwo kuthetsa ululu mfundo za kudula Buku monga "non-standardization, dzuwa otsika, imfa mkulu, ndi chitsimikizo zovuta zaukhondo". Panthawi imodzimodziyo, amagwirizana ndi zochitika zonse pogwiritsa ntchito zitsanzo zosiyanasiyana, ndipo ndizofunikira kwambiri pamakampani ophika kuphika kuti akwaniritse kupanga koyenera, kuchepetsa ndalama, ndi kuonjezera mphamvu.
