Raws li cov cuab yeej tseem ceeb hauv kev tsim cov khob cij, cov khoom noj khoom haus, thiab cov txheej txheem ua zaub mov, cov tshuab txiav cov khob cij muaj lawv cov ntsiab lus muag tseem ceeb ntawm kev txiav, ua tiav cov khoom zoo, kev ua haujlwm yooj yim, thiab cov xwm txheej siv tau. zhangzhouwanli comprehensively optimized qhov mob cov ntsiab lus ntawm tsoos phau ntawv txiav.
1.Maximum txiav Precision thiab sib xws, xyuas kom meej cov khoom Standardization
Thaum txiav cov khob cij manually, nws yog ib qho yooj yim kom muaj qhov tsis sib xws ntawm cov thickness thiab skewed npoo vim lub zog tsis sib xws thiab lub kaum sab xis sib txawv, uas cuam tshuam rau cov tsos thiab kev muag khoom tom qab. Txawm li cas los xij, lub khob cij txiav tshuab ua tiav "txhua daim ntawv yog tib yam" los ntawm kev tswj xyuas cov khoom siv meej:
Precise thickness tswj: Feem ntau cov qauv yog nruab nrog cov pob qhov rooj lossis cov ntxaij vab tshaus kov, uas tuaj yeem teeb tsa qhov tuab tuab (feem ntau yog li ntawm 0.5mm txog 50mm). Los ntawm ultra-thin toast slices (zoo rau cov qhaub cij) kom tuab-txiav baguette slices (tsim rau dipping sauce), qhov yuam kev tuaj yeem tswj tsis pub dhau ± 0.1 hli, zam qhov "tsis sib npaug" ntawm phau ntawv txiav.
Cov npoo tiaj tiaj tsis muaj kev puas tsuaj: Rau cov khob cij sib txawv xws li cov qhob cij mos (xws li chiffon ncuav mog qab zib, ncuav ci ci) thiab ci ci ci (xws li baguette, European qhob cij), cov hniav ntawm lub tshuab txiav yog ua los ntawm cov khoom tshwj xeeb (xws li zaub mov qib stainless hlau, serrated riam). Ua ke nrog cov khoom siv nrawm nrawm, nws yuav tsis nyem lub khob cij kom ua rau lub cev qhuav dej (mos qhob cij) lossis crumbs (crispy bread) thaum txiav. Cov npoo yog du tsis muaj serrations, txhim kho cov khoom zoo li.
High sib xws nyob rau hauv batch txiav: Hauv kev tsim cov khoom lag luam ci lossis cov khw muag khoom lag luam, tom qab ua tiav los ntawm lub tshuab txiav, txhua lub khob cij nyob rau hauv tib lub batch muaj tag nrho cov loj thiab cov duab, ua tau raws li cov qauv kev cai ntawm cov saw hlau, thiab tsis txhob muaj kev hloov pauv zoo los ntawm kev qaug zog thiab kev sib txawv ntawm kev tuav haujlwm.
2. Kev ua haujlwm siab thiab txuag kev ua haujlwm, txhim kho kev ua haujlwm zoo
Kev txiav lub khob cij yog siv sijhawm ntev thiab siv zog ua haujlwm, thiab ib tus neeg tuaj yeem txiav ntau tshaj 20-30 loaves hauv ib teev, uas nyuaj rau ua kom tau raws li qhov xav tau. Txawm li cas los xij, lub khob cij txiav tshuab ua tiav kev ua tau zoo leap los ntawm kev tsim qauv:
High-speed nruam txiav: Cov qauv me me tuaj yeem txiav 50-100 loaves ib teev, thiab cov qauv sib dhos loj (nrog rau cov khoom siv) tuaj yeem ncav cuag ntau dua 300 loaves ib teev, uas yog 5-10 npaug ntau dua li kev txiav phau ntawv. Piv txwv li, thaum sawv ntxov peak teev nyob rau hauv bakeries, nws tsuas yog siv sij hawm 10 feeb los ua 100 loaves ntawm toast nrog lub tshuab txiav, thaum nws yuav siv sij hawm tsawg kawg yog 1 teev manually.
Kev ua haujlwm txuag kev ua haujlwm, txo cov nqi zog: Tsis tas yuav tuav lub khob cij thiab nias kom txiav manually. Koj tsuas yog yuav tsum tau muab cov khob cij tso rau hauv qhov chaw pub khoom noj, thiab cov cuab yeej yuav cia li ua tiav cov txheej txheem xa khoom, qhov chaw, thiab txiav. Ib tus neeg tuaj yeem ua haujlwm ntau yam khoom siv tib lub sijhawm lossis saib xyuas lwm cov txheej txheem (xws li ntim khoom), txo cov tswv yim ua haujlwm.
Ua raws li cov khob cij loj loj: Rau cov qhob cij ntev (xws li 1-meter-ntev baguette), lub khob cij puag ncig (xws li European puag ncig lub khob cij), thiab cov cij loj (ua lag luam loj loj), phau ntawv txiav yuav tsum tau rov kho lub kaum sab xis. Txawm li cas los xij, qhov dav thiab qhov siab ntawm kev pub channel ntawm lub tshuab txiav tuaj yeem hloov kho rau ntau qhov sib txawv (feem ntau qhov siab tshaj plaws yog 30cm thiab qhov siab yog 20cm), thiab tag nrho cov txiav tuaj yeem ua tiav nrog ib qho pub tsis muaj segmental ua.
3. Ua kom haum rau ntau hom khob cij, daws qhov nyuaj ntawm kev txiav "Tshwj xeeb Textures"
Cov qhob cij sib txawv muaj qhov sib txawv ntawm kev ntxhib los mos vim cov khoom siv sib txawv (cov nplej tag nrho, qab zib, txiv ntoo, txiv hmab txiv ntoo qhuav) thiab cov txheej txheem (fermentation degree, ci hardness). Kev txiav ntawm txhais tes yog qhov ua rau muaj teeb meem xws li "mos qhob cij deformation, tawv qhob cij crumbs, thiab cov qhob cij filling to". Txawm li cas los xij, cov tshuab ua khob cij kev tshaj lij tau hloov kho kom zoo los ntawm kev tsim qauv:
Mos / fluffy qhob cij: tsis tawg lossis deformation
Rau cov qhob cij muag muag xws li chiffon qhob cij thiab cov khob cij huab, phau ntawv txiav yuav tsoo lub khob cij nrog lub zog me ntsis, uas ua rau lub cev qhuav dej ntawm lub qhov. Lub tshuab txiav txais cov qauv tsim ntawm "lub teeb siab conveying + nyias hniav txiav". Thaum cov hniav sib cuag nrog lub khob cij, nws tsuas yog exerts tsawg kawg nkaus, thiab nrog ib tug zoo noj, lub khob cij lub cev tseem fluffy tom qab txiav, thiab cov huab cua nyob rau hauv lub qhov tsis zoo.
Crispy / tawv qhob cij: tsis muaj crumbs lossis khib nyiab
Rau crispy breads xws li baguettes, pretzels, thiab tag nrho cov nplej nyuaj European qhob cij, phau ntawv txiav yog ib qho yooj yim los tsim ib tug ntau ntawm crumbs (uas tsis tsuas yog nkim raw cov ntaub ntawv tab sis kuj pollutes lub rooj khiav hauj lwm). Lub serrated hniav ntawm lub tshuab txiav yog tshwj xeeb polished, thiab cov hniav pitch phim lub hardness ntawm lub khob cij. Thaum txiav, "serrated occlusion + ceev txiav" txo kev sib txhuam, thiab cov khoom tawg yog ntau dua 80% tsawg dua li ntawm phau ntawv txiav. Tsis tas li ntawd, cov hniav ceev tuaj yeem hloov kho (qhov ceev tuaj yeem txo qis rau ultra-nyias qhob cij kom tsis txhob muaj cov tawv nqaij tawg vim muaj kev kub ceev).
Stuffed qhob cij: tsis filling extrusion lossis puas
Rau cov khob cij nrog cov nplaum nplaum, jam, los yog txiv ntseej, phau ntawv txiav yog ib qho yooj yim rau nyem thiab ua rau txhaws dej. Cov cuab yeej pub mis ntawm lub tshuab txiav muaj qhov ua haujlwm "qhov hloov pauv tau yooj yim", uas tuaj yeem kho ob sab ntawm lub khob cij yam tsis tau nyem qhov chaw. Cov hniav raug txiav lub khob cij lub cev thaum zam qhov chaw uas cov filling yog concentrated. Tom qab txiav, lub filling tseem nyob twj ywm thiab cov npoo yog huv si.
4. Ua kom muaj kev nyab xeeb thiab nyab xeeb, ua tau raws li cov qauv zaub mov
Kev ua zaub mov muaj kev xav tau siab rau kev huv. Cov khob cij txiav cov khoom ua tau raws li cov qauv kev nyab xeeb ntawm cov khoom siv thiab cov qauv tsim:
Khoom noj khoom haus qib, non-toxic thiab harmless
Cov khoom nyob rau hauv kev sib cuag nrog cov qhob cij (cov hniav, conveyor siv, pub chutes) yog ua los ntawm 304 stainless hlau los yog zaub mov-qib silica gel, uas yog high-temperature resistant thiab corrosion-resistant. Lawv yuav tsis yug cov kab mob vim kev sib cuag mus ntev nrog cov qhob cij crumbs thiab roj, thiab ua tau raws li lub teb chaws cov zaub mov machinery kev nyab xeeb cov qauv (xws li GB 4706.43).
Ib qho yooj yim-rau-huv tsim, txo kev nyiam huv ntawm qhov chaw tuag
Cov hniav ntawm cov qauv feem ntau tuaj yeem raug tshem tawm sai sai (tsis muaj cov cuab yeej), txoj siv conveyor tuaj yeem muab cais tawm rau kev ntxuav, thiab cov ces kaum ntawm cov khoom noj khoom haus tau tsim nrog arcs (tsis muaj txoj cai-lub kaum sab xis tuag) kom tsis txhob muaj cov qhob cij seem. Qee cov qauv high-end kuj tau nruab nrog kev ua haujlwm tsis siv neeg tu (xws li cov tshuaj tsuag dej siab + tshuaj tua kab mob ultraviolet). Tom qab txiav, qhov kev zov me nyuam tuaj yeem pib ntxuav cov hniav thiab qhov chaw tiv tauj, txo lub sijhawm rau kev ntxuav tes thiab kev pheej hmoo ntawm kev sib kis.
Anti-pinch kev tiv thaiv, kev ua haujlwm zoo dua
Cov cuab yeej yog nruab nrog infrared sensors lossis cov cuab yeej tiv thaiv. Thaum ob txhais tes mus txog qhov chaw pub khoom noj lossis cov hniav, nws yuav cia li nres, tsis txhob muaj kev pheej hmoo ntawm kev raug khawb los ntawm cov cuab yeej thaum txiav, uas yog tshwj xeeb tshaj yog haum rau cov xwm txheej uas cov neeg ua haujlwm bakery ua haujlwm nquag.
5. Kev hloov pauv yooj yim rau cov xwm txheej, haum rau ob lub khw muag khoom thiab cov chaw tsim khoom
Lub khob cij txiav tshuab yog tsim los nrog ntau tus qauv raws li qhov sib txawv siv scenarios, ua tau raws li qhov xav tau ntawm txhua qhov kev xav tau los ntawm tus neeg ua mov ci mus rau cov khoom noj loj:
Cov tshuab me me: haum rau cov khw muag khoom thiab chaw ua haujlwm me me
Lawv yog cov me me (feem ntau yog 50cm hauv qhov ntev × 40cm hauv qhov dav × 30cm hauv qhov siab), tuaj yeem tso ncaj qha rau ntawm lub rooj ua haujlwm, tsis tas yuav teeb tsa, thiab tuaj yeem siv los ntawm kev ntsaws rau hauv lub hwj chim. Lawv tsim nyog rau cov xwm txheej uas niaj hnub txiav ntim tsawg dua 50 loaves (xws li cov khw hauv zej zog thiab khw kas fes). Lawv pheej yig (ntau txhiab yuan), yooj yim nqa thiab tswj.
Nruab nrab-qhov loj me semi-automatic tshuab: haum rau cov khw muag khoom thiab cov chav ua noj hauv nruab nrab
Nruab nrog ib txoj siv conveyor thiab lub cev muaj zog-kho tau nrawm, lawv tuaj yeem noj tsis tu ncua thiab txiav, txhawb nqa kev ua haujlwm, thiab tuaj yeem sib haum nrog ntau yam khob cij (puab, ntev, square). Qee cov qauv muaj "kev ua haujlwm suav" uas tuaj yeem suav cov lej txiav, ua kom yooj yim rau kev tswj cov khoom muag. Lawv tsim nyog rau cov xwm txheej nrog ib hnub txiav ntim ntawm 100-300 loaves.
Loj tag nrho tsis siv neeg sib dhos kab tshuab: haum rau cov khoom noj khoom haus
Lawv tuaj yeem txuas seamlessly nrog cov kab ntau lawm (xws li cov kab txias thiab cov kab ntim khoom) kom paub txog tag nrho cov automation ntawm "ci - txias - txiav - ntim". Lawv txhawb nqa qhov kev txiav ua ntej los ntawm PLC tswj qhov system (xws li hloov kho qhov tuab thiab nrawm rau cov khoom sib txawv ntawm cov khob cij), nrog lub peev xwm txiav ntau dua 500 loaves ib teev, txo cov kev cuam tshuam ntawm phau ntawv. Lawv tsim nyog rau cov khoom loj ntawm cov lag luam ci loj.
6. Txo cov khoom siv raw khoom pov tseg thiab txhim kho tus nqi tswj kev muaj peev xwm
Thaum txiav cov khob cij los ntawm phau ntawv, vim yog cov npoo tsis sib xws thiab ntau cov crumbs, feem ntau yuav tsum tau txiav tawm "qhov tsis tsim nyog", uas ua rau cov khoom siv raw khoom pov tseg (feem ntau yog 5% -10% khib nyiab). Txawm li cas los xij, cov khob cij txiav ncaj qha txo cov khib nyiab los ntawm kev txiav cov qauv thiab qis qis:
Ob peb crumbs, siab raw khoom siv tus nqi: Rau cov qhob cij crispy, tus nqi crumb tuaj yeem tswj tau li ntawm 1%; rau cov qhob cij mos, yuav luag tsis muaj crumbs. Ib feem uas yog keeb kwm khib nyiab vim "scraps" tuaj yeem hloov pauv mus rau hauv cov khoom tiav. Raws li kev ua 100kg ntawm qhob cij ib hnub, cov khoom siv raw txhua xyoo tuaj yeem txuag tau los ntawm kaum tawm txhiab yuan.
Txo "kev ua haujlwm thib ob" poob: Cov khoom tsis tsim nyog los ntawm phau ntawv txiav (xws li skewed slices thiab puas slices) yuav tsum tau reprocessed (xws li ua khob cij crumbs), thaum lub tsim nyog tus nqi ntawm cov khoom tiav los ntawm lub tshuab txiav yog tshaj 99%, txo lub sij hawm thiab nqi zog ntawm kev ua hauj lwm theem nrab.
Hauv kev xaus, cov ntsiab lus muag ntawm lub khob cij txiav tuaj yeem suav hais tias yog: nyob rau ntawm "precision, efficiency, tsawg noj, thiab kev nyab xeeb", lawv daws cov ntsiab lus mob ntawm phau ntawv txiav xws li "tsis yog-tus qauv, kev ua haujlwm tsis zoo, kev poob siab, thiab kev nyab xeeb nyuaj". Nyob rau tib lub sijhawm, lawv hloov mus rau txhua qhov xwm txheej los ntawm ntau yam qauv, thiab yog cov cuab yeej tseem ceeb rau kev lag luam ci kom ua tiav cov qauv tsim, txo cov nqi, thiab ua kom muaj txiaj ntsig zoo.
