Nyob rau hauv kev lag luam bakery thiab confectionery manufacturing, xa cov khaub ncaws zoo, cov ncuav qab zib hwm ntawm kev kub ceev yog qhov tseem ceeb rau kev ua tau zoo. Txawm li cas los xij, cov cuab yeej siv cov cuab yeej siv cov khoom siv niaj hnub no: cov khoom siv butter siab, cov kua nplaum nplaum, cov khoom siv me me, thiab cov khoom siv kub-rhiab heev ua rau cov hniav loj heev, deformation, thiab cov khib nyiab ntau dhau. Cov Wanlisonic Ultrasonic ncuav qab zib txiav tshuab daws cov kev ua haujlwm tsis tu ncua kev mob taub hau los ntawm kev sib txuas ntawm 20,000 Hz high-frequency ultrasonic vibration technology nrog precision titanium alloy hniav thiab automated tais kev npaj, teeb tsa tus qauv tshiab rau kev txiav kom huv si, feem sib xws, thiab kev tsim khoom.

Kev lag luam bakeries slicing extruded khob noom cookie, refrigerated khob noom cookie tuav, thiab tshwj xeeb biscuits ntsib recurring bottlenecks thaum cia siab rau cov pa rotary riam, stamping tuag, los yog hlau cutters:

  • Aggressive Dough Sticking: Butter-nplua nuj, qab zib, los yog sov khob noom cookie ua raws li cov hniav hlau, yuam kom tsis tu ncua ntau lawm rau phau ntawv hniav scraping thiab tu.
  • Tus qauv Deformation: Mechanical downward siab crushes mos los yog aerated mov paj, flattening cylindrical cav thiab distorting npaj ntug profiles.
  • Crushed suav nrog: Fragile particulates xws li chocolate chips, roasted txiv ntseej, qhuav cranberries, thiab toffee pieces tau smashed los yog dragged hla qhov txiav.
  • Phau ntawv tais Loading Bottlenecks: Cov kab lus ib txwm xav kom cov neeg ua haujlwm tuaj yeem nqa, ua kom zoo, thiab qhov chaw txiav cov khob noom cookie rau hauv lub lauj kaub ci, ua rau cov nqi zog thiab kev pheej hmoo ntawm cov khoom lag luam.
  • Weight Variance thiab Product Giveaway: Kev txiav cov thicknesses tsis sib haum ua rau qhov sib txawv ntawm qhov sib txawv, ua rau cov khoom kim heev hauv cov khoom ntim.

Cov inefficiencies ntsiag to txo cov kab tawm los, ua kom lub zog ua haujlwm dhau los, thiab cuam tshuam kev nthuav qhia cov khw muag khoom.

Ultrasonic zaub mov txiav hloov brute mechanical force nrog kev sib txhuam tsis muaj suab nrov. Hauv Wanlisonic Ultrasonic ncuav qab zib txiav tshuab, ib qho piezoelectric transducer siab heev converts hluav taws xob rau hauv high-frequency mechanical vibrations ntawm 20,000 Hz (20 kHz). Cov microscopic vibrations txav cov titanium alloy txiav hniav kaum tawm txhiab zaus ib ob.

Vim hais tias cov hniav oscillates tsis tu ncua, nto kev sib txhuam ntawm riam thiab lub khob noom cookie yog zoo tshem tawm. Cov txiaj ntsig tseem ceeb ntawm kev ua haujlwm muaj xws li:

  • Frictionless Slicing: Cov hniav glides effortlessly los ntawm ntom, mos, los yog chilled mov paj cav nrog tsawg downward siab.
  • Zero Hniav Adhesion: Khoom noj khoom haus tso tawm tam sim ntawd los ntawm lub ntsej muag hniav, ua kom lub txiav ntug huv si thoob plaws ncua kev hloov.
  • Intact Dough Geometry: Mos thiab ilv mov paj khaws lawv cov extruded cross-sections thiab ntse fab yam tsis muaj warping.
  • Clean Inclusions: Chocolate chunks thiab tawv txiv ntseej yog huv si sheared nyob rau hauv ib nrab raws li lub dav hlau txiav yam tsis muaj tearing lub puag ncig mov paj.
  • Yam tsawg kawg nkaus Crumbs thiab Scrap: Kev sib txhuam tsis zoo tiv thaiv ntug chipping, nto tawg, thiab tsim cov khoom tawg.
  • High Slicing Ceev: Ua haujlwm txog li 60 txiav ib feeb (kho tau raws li daim ntawv qhia thiab kab yuav tsum tau ua).

Precision txiav rau kev tshaj lij txee thov

Kev pom kev sib luag yog qhov tseem ceeb hauv kev lag luam ntim khoom qab zib thiab cov ntawv cog lus muag khoom ntiag tug. Cov hlais tsis sib xws, cov npoo npoo, lossis cov smudged txhaws tam sim ntawd degrade cov neeg siv khoom xav.

Cov Wanlisonic Ultrasonic ncuav qab zib txiav tshuab muab millimeter-theem repeatability hla ntau txhiab lub voj voog txuas ntxiv. Haum nrog cov khoom noj-qib titanium alloy hniav (tus qauv teeb tsa muaj ob lub ntsej muag, nrog rau kev xaiv arrays muaj), lub tshuab tswj tuav rab chais ntse txiav precision hla kev ua haujlwm ntev. Txawm hais tias tsim cov khoom qab zib icebox ncuav qab zib, mosaic txiv hmab txiv ntoo biscotti, los yog ilv butter shortbread slices, Wanlisonic ua kom txhua lub ncuav qab zib qhia lub ntsej muag tiaj tus, nkig txiav lub ntsej muag thiab qhov ntev ntev.

 

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High-Efficiency Automation thiab Automated Tray Arrangement

Tshaj qhov superior hlais zoo, lub ntsiab kom zoo dua ntawm lub Wanlisonic Ultrasonic ncuav qab zib txiav tshuab (Model: Wanlisp2-250K800L3500) yog nws cov kev sib koom ua ke tag nrho cov txheej txheem txheej txheem.

Hauv kev teeb tsa bakery ib txwm, kev hloov pauv cov ncuav qab zib rau hauv cov ntawv ci yog ib qho kev ua haujlwm loj. Wanlisonic automates tag nrho cov ntws:

  1. Kev pub noj tsis tu ncua: Extruded khob noom cookie log los yog tuav ua ntej tsis tu ncua raws li cov khoom noj khoom haus-qib conveyor.
  2. Optical Sensor Positioning: Precision sensors ntes lub khob noom cookie txoj hauj lwm thiab lub sij hawm nrog millisecond raug.
  3. Kev kub ceev Ultrasonic Slicing: Dual titanium blades voj voog downwards, ua kom huv huv txiav mus txog 60 txiav ib feeb.
  4. Automated Tray Placement: Txiav cov ncuav qab zib tau raug xa mus thiab npaj rau hauv cov tais ci nrog cov programmable suab thiab kab sib nrug.
  5. Direct Hloov: Cov lauj kaub puv ua ntej ncaj qha mus rau kev pov thawj, khib qhov cub, qhov cub qhov cub, los yog lub qhov cub tawg.

Los ntawm kev tshem tawm phau ntawv tuav lub tais, cov khoom noj khoom haus tuaj yeem muab 2 mus rau 4 tus neeg ua haujlwm ua haujlwm, txhim kho kab ergonomics, thiab ua tau raws li cov qauv kev nyiam huv.

Ntxuav txiav yam tsis muaj kev puas tsuaj ilv textures

Cov neeg siv khoom xav tau tshwj xeeb, huv-daim ntawv lo, thiab cov ncuav qab zib ntau yam tau nthuav tawm cov txheej txheem nyuaj rau hauv kev tsim khoom. Cov ncuav qab zib uas muaj cov ncuav ci hauv nruab nrab, tsis muaj gluten-dawb almond hmoov sib tov, thiab crumbly shortbreads tsis muaj npe nrov.

Cov neeg kho tshuab cov hniav tsoos cov ilv matrices ntawm txoj kab txiav. Lub Wanlisonic ultrasonic hniav tsim lub microscopic acoustic barrier uas cov khoom xyaw kom huv si. Fillings tseem kaw nyob rau hauv lawv cov khob noom cookie, cov qauv ntawm lub khob noom cookie mos mos tsis tawg, thiab cov kev suav nrog tseem pom zoo rau ntawm lub ntsej muag txiav. Rau cov khoom qab zib uas muaj txiaj ntsig zoo, qhov kev txiav txim siab maj mam tiv thaiv cov khoom ncaj ncees thiab tus nqi hwm.

Tsim los rau ntau yam khoom yooj yooj yim, lub Wanlisonic Ultrasonic ncuav qab zib txiav tshuab Ua kom haum rau ntau yam ntawm cov khob noom cookie sib xws thiab cov zaub mov ua mov ci:

  • Butter & Shortbread ncuav qab zib: Cov khob noom muaj roj ntau txiav kom huv si yam tsis muaj butter melting lossis smearing npoo.
  • Chocolate Chip & Inclusion Cookies: Cov khob noom cookie ntim nrog chunks, ceev, noob, los yog txiv hmab txiv ntoo qhuav.
  • Icebox & Refrigerator ncuav qab zib: Chilled cylindrical los yog square khob noom cookie hlais rau hauv cov duab sib xws.
  • Biscotti & Twice-Baked Biscuit Bars: Uniformly portioned bars ua ntej thawj ci los yog crisp ntiv tes hlais ua ntej thib ob ci.
  • Filled & Layered Cookie Doughs: Dual-extrusion mov paj uas muaj txiv hmab txiv ntoo jams, chocolate pastes, los yog cream chaw.
  • Gluten-Free & Specialty Formulations: Fragile lwm cov hmoov nplej zaub mov ua tiav yam tsis muaj cracking los yog crumbling.
  • Frozen khob noom cookie: Pre-portioned khov cav txiav kom meej qhov hnyav specifications rau ci-tawm chains.

Cov neeg ua haujlwm tuaj yeem hloov kho thiab khaws cia txiav ceev, hlais tuab, thiab cov qauv kev npaj tais diav los ntawm kev nkag siab zoo digital touchscreen, ua kom muaj kev hloov pauv sai ntawm SKU.

Kev ua haujlwm huv thiab txo kev tu

Kev nyab xeeb thiab kev nyab xeeb khoom noj (CE, FDA, thiab HACCP) yog lub hauv paus rau Wanlisonic cov cuab yeej tsim. Vim tias cov hniav ultrasonic vibrates tsis tu ncua, khob noom cookie residue tsis tuaj yeem lo rau cov hniav nto. Cov yam ntxwv ntawm tus kheej tu tus kheej no tiv thaiv kev sib kis kab mob thiab txo qis kev ua haujlwm hauv nruab nrab.

Ua los ntawm 304 zaub mov-qib stainless hlau thiab huv si titanium alloy, lub tshuab nta qhib-thav duab layout nrog washdown-npaj Cheebtsam, xyuas kom meej ceev thiab huv si huv si ntawm ntau lawm khiav.

Txo cov khib nyiab thiab ua kom muaj kev tsim khoom ROI

Kev nqis peev nyob rau hauv niaj hnub bakery automation yuav tsum xa cov nyiaj rov qab tuaj yeem ntsuas tau. Cov Wanlisonic Ultrasonic ncuav qab zib txiav tshuab maximizes rov qab los ntawm peev los ntawm peb lub ntsiab mechanisms:

  • Kev txhim kho tawm tswv yim: Zero-zero crumb tiam thiab xoom ntug distortion nce usable khoom tawm los ntawm 3% mus rau 7% ib batch.
  • Giveaway Control: Precise thickness thiab volumetric portioning khaws pob luj nyob rau hauv nruj tolerances, txuag nqi raw khoom.
  • Kev txuag nyiaj ua haujlwm: Automated slicing thiab muab tso rau hauv lub tais tshem tawm cov chaw tuav tuav, txo qis zog nyiaj siv ua haujlwm.

Rau kev lag luam bakeries khiav cov kab ntim siab, lub tshuab feem ntau ua tiav tag nrho cov nyiaj rov qab li ntawm 6 txog 12 lub hlis.

Customized Solutions thiab Global Technical Support

Nrog ntau tshaj 20 xyoo ntawm kev paub hauv ultrasonic zaub mov txiav machinery, Wanli Machinery muab cov kev daws teeb meem customized raws li cov khoom noj khoom haus hauv pem teb layouts, upstream extruders, thiab downstream ntim kab. Cov tuam txhab Bakery raug caw kom xa cov qauv ua khob noom cookie rau Wanlisonic rau kev txiav txim pub dawb, hlais cov lus ceeb toom, thiab kev ua yeeb yam yeeb yaj kiab.

Raws li kev lag luam kev sib tw hnyav zuj zus thiab kev ua haujlwm tsis txaus ua rau cov khoom noj khoom haus, cov neeg ua mov ci niaj hnub no tsis tuaj yeem tso siab rau cov khoom siv tshuab tsis tu ncua. Cov Wanlisonic Ultrasonic ncuav qab zib txiav tshuab combines ultrasonic precision, automated tais tuav, thiab rugged kev cia siab rau boost productivity thiab tiv thaiv hom koob npe nrov.

Cov lus nug nquag nug –ultrasonic ncuav qab zib txiav tshuab

Lub tshuab ua kua nplaum ultrasonic siv lub tshuab hluav taws xob ultrasonic thiab transducer los co titanium alloy hniav ntawm 20,000 Hz. Cov tshuab microscopic vibrations no tshem tawm cov kev sib txhuam ntawm qhov chaw, cia cov riam hlais los ntawm cov mos, nplaum, los yog suav nrog-hnyav ua khob noom cookie huv si yam tsis muaj deformation, sticking, los yog crumbling.

2. Vim li cas thiaj siv tshuab ultrasonic es tsis txhob siv cov tshuab txiav tshuab?

Ib txwm xaim thiab cov cuab yeej siv tshuab ua rau lub zog qis qis uas deforms mos mov paj, smears butter, crushes inclusions, thiab tsim cov nplaum nplaum uas yuav tsum tau ntxuav tas li. Ultrasonic slicing cais lub khob noom cookie kom huv si nrog tsawg kawg nkaus siab, xyuas kom huv si npoo, nruj qhov hnyav qhov tseeb, thiab tsawg tsawg.

Yog lawm. Lub 20 kHz vibration huv si txiav los ntawm kev sib koom ua ke xws li chocolate chunks, tag nrho almonds, walnuts, thiab cov txiv hmab txiv ntoo qhuav nyob rau hauv txoj kab txiav yam tsis muaj dislodging lawv los yog tearing lub khob noom cookie matrix.

4. Yuav ua li cas lub automated tray txheej txheem txhim kho efficiency ntau lawm?

Cov txheej txheem kev sib xyaw ua ke tau hloov pauv cov kua nplaum nplaum los ntawm cov khoom siv txiav thiab muab tso rau hauv cov kab zoo nkauj ntawm cov qauv ci ci nrog qhov sib txawv ntawm qhov programmable. Qhov no tshem tawm kev tuav tuav, txo cov kev ua haujlwm ntawm 2 mus rau 4 tus neeg ua haujlwm, thiab ua kom lub lauj kaub hloov mus rau qhov cub lossis lub tub yees.

Cov khoom siv ua cov ncuav qab zib, chocolate chip khob noom cookie, chilled icebox cav, ob zaug ci biscotti tuav, mos-ci puv ncuav mog qab zib, khov cav, thiab ilv gluten-dawb zaub mov txawv. Kev cai txiav tsis tau yooj yim tau txais kev cawmdim thiab rov qab los ntawm PLC touchscreen.

6. Wanlisonic muab kev pabcuam thiab kev pabcuam tomqab muag li cas?

Wanlisonic muaj daim ntawv qhia kev xeem, kev cai hniav arrays thiab conveyor configurations, turnkey kab kev koom ua ke, thoob ntiaj teb commissioning, tej thaj chaw deb kev pab txhawb nqa, thiab ceev ceev thoob ntiaj teb cov khoom ntawm tiag ultrasonic Cheebtsam thiab titanium hniav.

Tiv tauj xov tooj:
Lucy Zheng (Senior Account Manager)
📧 Email: sales4@wanlisonic.com
📞 Xov tooj/WhatsApp/WeChat: +86 15715037520