Ultrasonik kesish mashinasini tushunish

Nima uchun ovqatni kesish uchun ultratovushli pichoqlarni tanlash kerak?

Ultrasonik pichoq ultratovushli oziq-ovqat kesish mashinasining eng muhim qismidir. Ultrasonik kek kesish mashinasi kesish uchun ultratovush energiyasidan foydalanadigan qurilma. An'anaviy to'sarlar bilan solishtirganda, ultratovushli oziq-ovqat to'sarlari ko'proq gigienik, kamroq ishlamay qoladi, tejamkorroq, kesish sirtlari yanada izchil va pichoqlari uzoqroq o'tkir bo'ladi.

Ko'p yillik rivojlanishdan so'ng, ultratovush texnologiyasining rivojlanishi ultratovushli mahsulotni kesishdan foydalanishga imkon beradi, ultratovushli kesish texnologiyasi rivojlanish va takomillashtirishda davom etmoqda, ultratovushli oziq-ovqat mahsulotlarini kesish mashinasi hozirda asosiy oziq-ovqat sanoati sohasida keng ko'lamli dasturlarga ega va yaxshi natijalarga erishdi. Wanli ultratovushli kesish mashinasi o'z pichog'ini sekundiga 50,000-60,000 marta (50-60 kHz) tebranishi mumkin. Ushbu yuqori chastotali tebranish, ultratovushli kesish mashinasi ovqatni osongina kesishi mumkin. Ultrasonik kesish oziq-ovqat mahsulotlarini qo'llash hozirda non, pirojnoe, shirinlik, pishloq, shakarlamalar, go'sht va boshqa oziq-ovqat mahsulotlarini kesishda keng qo'llaniladi. Ultrasonik pichoqning uzunligi va balandligi har xil bo'lishi mumkin va mijozning o'ziga xos talablariga va ultratovushli kesish mashinasining mavjud shartlariga qarab sozlanishi mumkin.

Bizning ultratovushli kesish pichoqlarimiz oziq-ovqat sanoati tomonidan tan olingan butunlay inert material bo'lgan titandan tayyorlangan. Titan yaxshi charchoqqa chidamlilik, sirt qattiqligi va mukammal akustik xususiyatlarga ega.

To'sar printsipi

Ultrasonik kek kesish asbobi - bu kesiladigan materialning mahalliy tebranishini kesish uchun ultratovush energiyasidan foydalanish, materialni kesish maqsadiga erishish uchun, an'anaviy kesish - o'tkir qirrali asbobdan foydalanish, kesiladigan materialga bosing, bosim chiqib ketish tomonida to'plangan, bosim juda katta, kesilishi kerak bo'lgan materialning kesish kuchidan ko'ra ko'proq, molekulyar bir-biridan ajratilgan. Ultrasonik pirojnoe kesish katta afzalliklarga ega, ya'ni kesish bilan bir vaqtda kesish qismida termoyadroviy mavjud, chiqib ketish qismi mukammal muhrlangan, bu kesilgan materialning bo'shashmasdan tashkil etilishini oldini oladi, shuning uchun ultratovushli kesish o'tkir qirraga muhtoj emas, juda ko'p bosimga muhtoj emas, kesilgan materialning chetiga olib kelmaydi, shikastlanmaydi, kesish pichog'i juda kichik tebranishlarga qarshilik ko'rsatadi. Ultrasonik tebranish tizimi tomonidan ishlab chiqarilgan yuqori chastotali signal ultratovush transduseriga uzatiladi, tovush to'lqinlariga aylanadi va amplituda transformatori orqali ultratovush keki kesuvchi tomoniga uzatiladi, tebranishni kesish funktsiyasiga erishish uchun tovush to'lqini energiyasini mexanik tebranish energiyasiga aylantiradi va kesish asbobining kesish tomonini ishlatish uchun ultratovushli materialning kesilgan qismiga mos keladi. Katta ultratovush energiyasi ta'sirida qism bir zumda yumshaydi, eriydi va quvvati pasayadi. Hozirgi vaqtda materialni kesish maqsadiga kichik kesish bosimi qo'llanilganda erishish mumkin.

Ultrasonik kek kesish mashinasining printsipi an'anaviy kesish ma'nosidan butunlay farq qiladi. U ultratovush energiyasidan materialni kesish maqsadiga erishish uchun kesiladigan materialning mahalliy isitilishini eritish uchun foydalanadi. Shuning uchun, ultratovushli kesish o'tkir qirraga muhtoj emas va juda ko'p bosimga muhtoj emas va kesilgan materialning qirrasi va shikastlanishiga olib kelmaydi. Shu bilan birga, kesish pichog'i ultratovush tebranishini amalga oshirayotganligi sababli, ishqalanish qarshiligi ayniqsa kichikdir va kesilgan materialni pichoqqa yopishtirish oson emas. Bu, ayniqsa, yopishqoq va elastik materiallarni, oziq-ovqat, kauchuk va boshqalar kabi muzlatilgan materiallarni yoki bosim o'tkazish oson bo'lmagan narsalarni kesish uchun samarali.

Ultrasonik kesish mashinasining asosiy tarkibi ultratovush transduser, amplitudali transformator, kesish pichog'i (asbob boshi), harakatlantiruvchi kuchdir. Ultrasonik qo'zg'aysan quvvati tarmoq quvvatini ultratovush transduseriga oziqlanadigan yuqori chastotali yuqori voltli AC oqimiga aylantiradi. Ultrasonik transduser aslida kirish elektr energiyasini mexanik energiyaga, ya'ni ultratovushga aylantira oladigan energiya konvertatsiya qilish moslamasiga teng. Uning namoyon bo'lishi shundaki, transduser uzunlamasına oldinga va orqaga harakat qiladi. Teleskopik harakatning chastotasi haydovchi quvvat manbai tomonidan ta'minlangan yuqori chastotali o'zgaruvchan tokning chastotasiga teng. Amplitudali konvertorning vazifasi butun ultratovush tebranish tizimini tuzatish va transduserning chiqish amplitudasini kuchaytirishdan iborat. Bir tomondan kesish pichog'i (asbob boshi) amplitudani yanada kuchaytiradi va ultratovush to'lqiniga e'tibor beradi. Boshqa tomondan, ultratovushli to'lqin ultratovush energiyasini kesiladigan materialning kesish qismiga to'plash uchun kesish pichog'ining o'xshash chetidan foydalanadi. Katta ultratovush energiyasi ta'sirida qism bir zumda yumshatiladi va eriydi va quvvat sezilarli darajada kamayadi. Bu vaqtda, kichik kesish kuchi qo'llanilsa, materialni kesish maqsadiga erishish mumkin.

An'anaviy kesishga o'xshab, talab qilinadigan asosiy komponentlar pichoqlar va kesish taxtalari va ultratovushli kesish mashinalari ham ikkita asosiy tuzilishga ega. Ultrasonik dasturning turli pozitsiyasiga ko'ra, biz uni ultratovushli kesish pichog'ini kesish mashinasi va ultratovushli kesish taxtasi kesish mashinasiga bo'lishni xohlashimiz mumkin.

Ultrasonik kek kesish mashinasi ultratovush energiyasini to'g'ridan-to'g'ri kesish pichog'iga yuklaydi va kesish pichog'i ultratovush to'lqinlari bilan kesish pichog'iga aylanadi. Materialni kesishda material asosan ultratovush energiyasi bilan yumshatiladi va eritiladi va to'sarning kesish qirrasi faqat tirqishni joylashtirish, ultratovush energiyasini chiqarish va materialni ajratish rolini o'ynaydi. Ushbu kesish usuli qalin, qalin, uzun va kesish taxtasini o'rnatish uchun qulay bo'lmagan boshqa materiallarni kesish uchun javob beradi. Xom kauchukni kesish, quvurlarni kesish, muzlatilgan go'sht, shakarlamalar, shokolad kesish, bosilgan elektron platalar yoki qo'lda kesish mashinalari va boshqalarning kauchuk mikser chiqishi.

Ultrasonik chiqib ketish mashinasining asosiy tuzilishi ultratovushli chiqib ketish mashinasiga o'xshaydi, faqat ultratovushli chiqish qismi kesish pichog'i emas, balki standart ultratovushli tekislik qolipidir. Bunday holda, qolip chiqib ketish taxtasi vazifasini bajaradi. Bundan tashqari, bu ultratovush yordamida tebranadigan kesish taxtasi. Kesish pichog'i hali ham an'anaviy bo'lib, har qanday shakldan foydalanish mumkin, ammo chiqib ketish talablarining keskinligi kamaydi va kesish pichog'ining ishlash muddati ancha uzaytirildi.

Akustik kesish mashinasining asosiy tarkibi

Ultrasonik transduser
Ultrasonik amplituda konvertori
Ultrasonik kesish pichog'i
Ultrasonik generator

(1) Katlanuvchi ultratovush generatori

Tarmoq elektr energiyasi ultratovush transduseriga beriladigan yuqori chastotali yuqori voltli o'zgaruvchan tokga aylanadi. Ultrasonik transduserlar energiyani o'zgartiruvchi qurilmalarga teng bo'lib, ular kirish elektr energiyasini mexanik energiyaga, ya'ni ultratovush to'lqinlariga aylantira oladi. Ultrasonik transduser uzunligi bo'ylab oldinga va orqaga harakat qiladi va harakat chastotasi harakatlantiruvchi quvvat manbai tomonidan ta'minlangan yuqori chastotali o'zgaruvchan tokning chastotasiga teng.

(2) Katlanadigan ultratovushli shox

Ultrasonik kuchaytirgichlar ultratovush transduserlarining chiqish amplitudasini kuchaytiradi.

(3) Katlanadigan ultratovushli kesish pichog'i

Amplitudani yanada kuchaytirish, ultratovushga e'tibor qaratish.

Ultrasonik to'lqin chiqariladi va ultratovush energiyasi kesish pichog'i yordamida kesiladigan materialning kesish qismiga to'planadi. Katta ultratovush energiyasi ta'sirida qism bir zumda yumshaydi va eriydi va kuch aniq kamayadi. Materialni kesish maqsadiga erishish uchun faqat oz miqdorda kuch kerak bo'ladi.

Ilova istiqboli

Ultrasonik oziq-ovqat kesish mashinasi oziq-ovqat mahsulotlarini kesish uchun yuqori chastotali tebranishlar natijasida hosil bo'lgan ultratovush to'lqinlaridan foydalanadigan qurilma. An'anaviy mexanik kesish usuli bilan taqqoslaganda, ultratovushli kesish silliq chiqib ketish yuzasi, yuqori kesish aniqligi, yuqori kesish samaradorligi va kesish jarayonida shovqin yo'qligining afzalliklariga ega. Non, go'sht, pishloq, sabzavot va boshqalar kabi barcha turdagi yumshoq va qattiq ovqatlarni kesish uchun javob beradi. Bundan tashqari, ultratovushli kesish oziq-ovqat gigienasi va xavfsizligini ta'minlash uchun oziq-ovqat mahsulotlarini kesish jarayonida bakterial ifloslanishni ham kamaytirishi mumkin. Shu sababli, ultratovushli oziq-ovqat kesish mashinasi oziq-ovqat mahsulotlarini qayta ishlash, umumiy ovqatlanish sanoati va boshqa sohalarda keng qo'llash istiqbollariga ega.

Ultrasonik kesishning asosiy tuzilishi

Ultrasonik kek kesish mashinasi kesish uchun to'lqin energiyasidan foydalanadigan uskunalar turidir. Uning eng katta xususiyati shundaki, u kesish uchun kerak emas. Boshqacha qilib aytganda, an'anaviy kesish kerak emas. An'anaviy kesish - bu kesilgan materialni bosish uchun o'tkir qirrali pichoqni ishlatishdir. Bu bosim pichoqning chetida to'plangan va bosim juda katta bo'lib, kesilayotgan materialning kesish kuchidan oshib ketadi va materialning molekulyar aloqasi ajralib chiqadi va kesiladi. Material kuchli bosim bilan ajralib ketganligi sababli, kesish asbobining chiqib ketish tomoni juda o'tkir bo'lishi kerak va materialning o'zi nisbatan katta bosimga bardosh berishi kerak. Yumshoq va elastik materiallarni kesish uchun yaxshi emas, yopishqoq materiallar uchun esa qiyinroq.

Asosiy struktura ultratovushli transduser, shox, to'sar (asbob boshi) va haydovchi quvvatidir. Ultrasonik qo'zg'aysan kuchi shahar quvvatini ultratovush transduseriga uzatiladigan yuqori chastotali yuqori voltli o'zgaruvchan tokga aylantiradi. Ultrasonik transduser aslida energiya konvertatsiya qilish moslamasiga teng, u kirish elektr energiyasini mexanik energiyaga, ya'ni ultratovushga aylantirishi mumkin. Uning namoyon bo'lishi shundaki, transduser uzunlamasına yo'nalishda oldinga va orqaga harakat qiladi. Teleskopik harakatning chastotasi haydovchi quvvat manbai tomonidan ta'minlangan yuqori chastotali o'zgaruvchan tokning chastotasiga teng. Shoxning roli butun ultratovush tebranish tizimini tuzatish, ikkinchisi esa transduserning chiqish amplitudasini kuchaytirishdir. Bir tomondan, to'sar (asbob boshi) amplitudani yanada kuchaytiradi va ultratovushga e'tibor beradi. Boshqa tomondan, u ultratovush to'lqinlarini chiqaradi va ultratovush energiyasini kesiladigan materialning kesish joyiga jamlash uchun kesish pichog'ining o'xshash chetidan foydalanadi. Katta ultratovush energiyasi ta'sirida bu qism bir zumda yumshaydi va eriydi va uning kuchi sezilarli darajada pasayadi. Bu vaqtda, kichik kesish kuchi qo'llanilsa, materialni kesish maqsadiga erishish mumkin. An'anaviy kesishga o'xshab, kerakli asosiy komponentlar to'sar va kesish taxtasi bo'lib, ultratovushli kesish mashinasi ham ikkita asosiy tuzilishga ega.

Ultrasonik generator

Ultrasonik quvvat manbai o'z-o'zidan qo'zg'atilgan quvvat manbai va boshqa qo'zg'atuvchi quvvat manbaiga bo'linadi, o'z-o'zidan qo'zg'aluvchi quvvat manbai ultratovushli analog quvvat manbai deb ataladi va uning qo'zg'atilgan quvvat manbai ultratovush generatori deb ataladi. Ultrasonik quvvat manbai, elektron quti, ultratovush tekshiruvi sifatida ham tanilgan ultratovush generatori yuqori quvvatli ultratovush tizimining muhim qismidir. Ultrasonik generatorning vazifasi ultratovushli transduserni ishga tushirish uchun tijorat quvvatini ultratovush transduser bilan mos keladigan yuqori chastotali o'zgaruvchan tok signaliga aylantirishdir.

Ultrasonik generator ma'lum bir chastotaning sinusoidal signalini yoki impuls signalini hosil qiladi va bu o'ziga xos chastota transduserning ish chastotasi hisoblanadi. Ultrasonik uskunada qo'llaniladigan ultratovush chastotasi 20KHz, 25KHz, 28KHz, 33KHz, 40KHz, 60KHz va 100KHz dan yuqori.

Ultrasonik generatorda teskari aloqa aloqasi mavjud bo'lib, u asosan ikki jihatdan qayta aloqa signallarini ta'minlaydi: birinchisi, chiqish quvvati signalini ta'minlaydi, ikkinchisi esa chastotani kuzatish signalini ta'minlaydi.

Intellektual ultratovush generatorining afzalliklari (analog turga nisbatan):

Avtomatik kuzatuv: Qurilma dastlab o'rnatilgandan so'ng, generatorni sozlashni talab qilmasdan uzluksiz ishlashi mumkin.
Avtomatik amplitudani boshqarish: transduserning ishlashi paytida yuk o'zgarganda, asbob boshi barqaror amplitudaga ega bo'lishini ta'minlash uchun haydash xususiyatlarini avtomatik ravishda sozlashi mumkin.
Tizim himoyasi: Tizim mos bo'lmagan ish muhitida ishlaganda, generator ishlashni to'xtatadi va uskunani shikastlanishdan himoya qilish uchun signal beradi.
Amplitudani sozlash: ish paytida amplitudani bir zumda oshirish yoki kamaytirish mumkin. Amplitudani sozlash diapazoni: 0% ~ 100%.
Avtomatik chastotani qidirish: Asbob boshining ish chastotasi avtomatik ravishda aniqlanishi va saqlanishi mumkin.
Haddan tashqari issiqlikdan himoya qilish: Bu generatorni shikastlanishdan yaxshi himoya qilishi mumkin.

Hyuqori chastotali ultratovush

Ultratovush deganda inson qulog'ining eshitish diapazonidan oshib ketadigan mexanik to'lqin (chastota> 20 kHz) tushuniladi va undan yuqori chastotali turi (chastota> 100 kHz) yuqori chastotali ultratovush deb ataladi. Hozirgi ultratovush uskunasining chastotasi odatda 20 kHz dan 10 MGts gacha. Oziq-ovqat mahsulotlarini qayta ishlashning ilg'or texnologiyasi sifatida ultratovush yumshoq ta'sir va kuchli muvofiqlik xususiyatlariga ega. U oziq-ovqat va boshqa sohalarda keng qo'llaniladi va katta rivojlanish istiqbollariga ega.

Ultrasonik to'lqinlarning chastotasi va kuchiga ko'ra, ultratovush to'lqinlarini ikki toifaga bo'lish mumkin: yuqori quvvatli past chastotali ultratovush to'lqinlari va past quvvatli yuqori chastotali ultratovush to'lqinlari. Ular orasida yuqori quvvatli past chastotali ultratovush (chastotasi 20 dan 100 kHz gacha) oziq-ovqat mahsulotlarini qayta ishlashda keng qo'llanilishiga ega bo'lgan kuchli ultratovush sifatida ham tanilgan. Past quvvatli yuqori chastotali ultratovush (uning chastotasi asosan 100 kHz dan 10 MGts gacha konsentratsiyalangan) nafaqat tibbiy diagnostikada, balki qattiqlik, etuklik, shakar, kislotalik va boshqalar kabi oziq-ovqatning fizik va kimyoviy xususiyatlarini tahlil qilish va monitoring qilishda keng qo'llaniladi.

Ultratovushning afzalliklari tort cchiqish mashina

Kesish yuzasi toza, hech qanday axlat yo'q
Ultrasonik pirojnoe kesish kesish jarayonida oziq-ovqatning kesish yuzasini mahalliy darajada isitadi va kesish qismida termoyadroviy rol o'ynaydi, shuning uchun oziq-ovqatning chiqib ketish yuzasi mukammal muhrlanishi mumkin va go'zallikni saqlab, oziq-ovqatning ichki tuzilishidan qochish mumkin. Mahsulotni kesish paytida kesish yuzasi juda toza bo'lib, oziq-ovqat qoldiqlari deyarli tushib qolmaydi. Mashina aniq kesishga qodir va pichoqlar ultratovush bilan kesish orqali o'tkirlashadi. Kesish yuzasi juda toza va kesish jarayoni mahsulotning asl ko'rinishini buzmaydi, mahsulot sifatini ta'minlaydi, mijozlarga yaxshi sifat kafolati beradi.
Ovqat pichoqqa yopishmaydi.
Ba'zi yopishqoq oziq-ovqatlarni kesishda ovqat pichoqqa yopishmaydi va oziq-ovqat bilan aloqani kamaytiradi. Taomning asl ta'mini saqlang. Oddiy pichoqlar bilan kesilgan yopishqoq oziq-ovqat pichoqqa yopishib qolishga moyil bo'lib, pichoqni tozalash juda qiyin, ultratovushli pichoqni ishlatish nafaqat pichoqqa yopishibgina qolmay, balki mahsulotning shakli va yaxlitligini saqlab qoladi.
Mahsulotni kesish jarayonida oson deformatsiya bo'lmaydi
Ba'zi qattiq yoki yumshoq mahsulotlarni kesishda, oziq-ovqat mahsulotlarini kesish jarayonida deformatsiya qilish oson emas, masalan, nougatni kesish, oziq-ovqat mahsulotlarini sindirish, oziq-ovqatning butunligini saqlab qolish oson emas. Yumshoq tortni kesishda, tort bosim tufayli osonlikcha deformatsiyalanmaydi. Muzlatilgan pishloqni kesishda u pishloqning ko'rinishini buzmaydi, ham kub shaklida, ham dilimlangan bo'lishi mumkin va har bir mahsulotning o'lchami va shakli bir xil bo'lishi mumkin.
Gigienik, kamroq bakteriyalar
Kesish jarayoni gigienik va bakteriyalar kam. Vibratsiyali kesish pichoqning oziq-ovqatga tegishi, oziq-ovqat bilan kamroq aloqa qilish, bakteriyalar bilan aloqa qilishdan qochish sodir bo'ladi. Agar oziq-ovqatda bakteriyalar bo'lsa, bu mahsulotning saqlash muddatini osonlik bilan qisqartirishi mumkin. Bakteriyalarning ko'payishini kamaytiradigan va toza va gigiyenik bo'lgan ultratovushli kesishni tanlang. Bu ko'plab iste'molchilar qadrlaydigan nuqta.
Yuqori samaradorlik, katta quvvat
Ultrasonik pirojnoe kesish texnologiyasi umumiy kesishdan juda farq qiladi, bu aniq kesishni ta'minlash, kesish mahsulotiga zarar bermaslik va kesish materialining eng ko'p qismini saqlab qolish uchun ishlatilishi mumkin. Ultrasonik kek kesish pichog'i aniq va tezkor servo drayvlar bilan haydash tizimi tomonidan amalga oshiriladi, bu kesish jarayonini tezlashtirishi va energiya miqdorini kamaytirishi mumkin. ultratovushli kek kesish mashinalari kuyishi mumkin. Sanoat jarayonlariga integratsiya qilish uchun ultratovushli tort kesish mashinalaridan foydalanish vaqtni maksimal darajada oshirish, mahsuldorlikni oshirish va mahsuldorlikni oshirish imkonini beradi.Ultrasonik tort kesish mashinalari yuqori tezlikda kesish qobiliyatlari bilan mashhur bo'lib, unumdorlikni sezilarli darajada oshiradi. Ultrasonik tebranishlar tezroq va aniqroq kesish imkonini beradi, har bir kesish jarayoni uchun zarur bo'lgan vaqtni kamaytiradi.
Atrof-muhitni muhofaza qilish va shovqin yo'q
Ekologik toza va shovqinsiz kesish, ekologik toza qayta ishlanadigan materiallar bilan kesish jarayoni asosan tebranish bilan kesish orqali amalga oshiriladi, shovqin hosil qilmaydi, tovush ifloslanishini kamaytiradi, tinch muhitni, yaxshi ish muhitini kesadi.Ultrasonik pichoqlar kesish jarayonida faqat kichik miqdordagi shovqin hosil qiladi va shovqinga qarshi ishlov berish uchun boshqa uskunalardan foydalanishni talab qilmaydi va inson tanasiga zarar etkazmaydi. Ultrasonik to'sarlar ekotizimga salbiy ta'sir ko'rsatmaydi.Ultrasonik pichoq kesish jarayonida faqat kichik shovqin hosil qiladi va shovqinga qarshi ishlov berish uchun boshqa jihozlardan foydalanishning hojati yo'q va u inson tanasiga zarar etkazmaydi. Ultrasonik kesish mashinalari ekotizimga salbiy ta'sir ko'rsatmaydi.
Zanglamaydigan po'latdan yasalgan ramka
Zanglamaydigan po'latdan yasalgan ramkadan foydalanish, mashinaning ishlash muddatini oshirishi mumkin, mashinaning zanglashi oson emas, mahsulot sifatiga ta'sir qiladi. Uzoq xizmat muddati, foydalanish jarayonida, mashinada xato qilish oson emas va sindirish oson emas, uzoq umr ko'rish.
Tozalash oson
Mashinani tozalash juda oson va oddiy asboblar bilan ishlash oson. Mashinani tozalash jarayonida tozalash uchun maxsus asboblardan foydalanish kerak emas, faqat tozalash uchun oddiy lattalardan foydalanish kerak, mashinani toza va toza saqlash uchun oddiy ro'molcha. Bu ham mashinaning ishlash muddatini uzaytiradi. Oziq-ovqatlarni kesish haqida gap ketganda, oziq-ovqat gigienasi muhim ahamiyatga ega. Ultrasonik oziq-ovqat mahsulotlarini kesish jarayoni oziq-ovqatning ifloslanish xavfini kamaytirish uchun qattiq gigiena sharoitlarini talab qiladi. Shu bilan birga, ultratovushli kesish pichog'ining past ishqalanish xususiyatlaridan kelib chiqqan holda, oziq-ovqat mahsulotlarini kesishda ozgina yopishqoqlik mavjud, pichoqni toza saqlash va tozalash xarajatlarini kamaytirish.
Har qanday burchakda aniq kesish
An'anaviy kesish asboblari bilan solishtirganda, ultratovushli kesish mashinalari yordamida olingan kesish sifati ancha yaxshi. Ultrasonik kesish mashinalari juda yuqori aniqlikka ega va sanoat muhitida turli kesish cheklovlarini yaxshiroq qondirishi mumkin. Ultrasonik kesish pichog'i kichik, qulay va moslashuvchan bo'lib, oziq-ovqatni istalgan burchakda kesish maqsadiga erishish va maksimal darajada ideal oziq-ovqat shaklini olish uchun avtomatik uskunalar bilan birlashtirilishi mumkin.
O'tkir pichoq kerak emas
U o'tkir pichoqqa muhtoj emas, juda ko'p bosimga muhtoj emas va yiqilmaydi va chiqib ketish materialiga zarar etkazmaydi. Ultrasonik kesish kesish jarayonida oziq-ovqatning chiqib ketish yuzasini mahalliy darajada isitadi va chiqib ketish qismida termoyadroviy rol o'ynaydi, shuning uchun oziq-ovqatning chiqib ketish yuzasi mukammal muhrlanishi mumkin va go'zallikni saqlab, oziq-ovqatning ichki tuzilishidan qochish mumkin.

Turli xil an'anaviy kesish

Ultrasonik kesish mashinasi ishlov berish uskunasini kesish uchun to'lqin energiyasidan foydalanish bo'lib, eng katta xususiyat an'anaviy kesish qirralarini ishlatmaslikdir. An'anaviy kesish uchun kesilgan materialga bosilgan o'tkir qirrali pichoq ishlatiladi. Bosim chiqib ketish tomonida to'plangan, bosim juda katta, kesilishi kerak bo'lgan materialning kesish kuchidan oshib ketadi va materialning molekulyar bog'lari ajralib chiqadi va ochiladi. Material kuchli bosim bilan ajralib ketganligi sababli, chiqib ketish asbobining qirrasi juda o'tkir bo'lishi kerak va materialning o'zi ham nisbatan katta bosimga bardosh berishi kerak. Kesish effekti yumshoq va elastik materiallar uchun yaxshi emas va yopishqoq materiallar uchun qiyinroq.

Yuqori barqarorlik: ultratovush generatori ishlayotganida yuqori chastotali tebranish hosil qiladi va u mexanik tebranishga aylanadi va kesish pichog'iga va oziq-ovqatga uzatiladi va u mexanik ravishda kesiladi. Kesish yuqori chastotali tebranish bilan amalga oshirilganligi sababli, o'tkir uskunalar talab qilinmaydi va pichoqning aşınması ham kamroq bo'ladi.
Ifloslanmaydigan, xavfsiz va gigienik: Oziq-ovqat mahsulotlarini kesish uchun ultratovushdan foydalanilganda, uskunaning harorati 50 darajadan past bo'ladi va tutun va hid hosil bo'lmaydi, bu kesish paytida yuzaga kelishi mumkin bo'lgan shikastlanishlarni bartaraf qiladi.
Noto'g'ri kesish shakli: ultratovushli yuqori chastotali tebranish orqali kesiladi, oziq-ovqat pichoq yuzasiga yopishmaydi, faqat kesishda kamroq bosim ishlatish kerak va mo'rt va yumshoq materiallarda osonlikcha deformatsiyalanmaydi va eskirmaydi.
Foydalanish oson: ultratovushli oziq-ovqat to'sarining pichog'i istalgan vaqtda almashtirilishi mumkin va operatsiya jarayoni tezdir. Kesish jarayonida pichoqni tez-tez tozalash talab qilinmaydi va past ishqalanishli chiqib ketish yuzasi turli xil oziq-ovqatlarni bulg'anmasdan tozalab, kesishni osonlashtiradi.
Rang va hidni aralashtirish oson emas: kesish pichog'i kesish uchun qulay bo'lmaganligi sababli, u oziq-ovqat bilan kamroq ishqalanadi va ba'zi oziq-ovqatlarning hidi va rangini ifloslantirish oson emas. Oziq-ovqat mahsulotlarini qayta ishlash uchun o'zgartirganda, oziq-ovqat mahsulotlarini qayta ishlash to'g'ridan-to'g'ri yopilish, tozalash va ishning boshqa qismlarini oldini olish uchun amalga oshirilishi mumkin.
Chiqindilarni oldini olish uchun samarali kesish: ultratovushli oziq-ovqat kesish mashinasi oziq-ovqat shaklini to'g'ri kesib, oziq-ovqatning kesish sifatini yaxshilashi va yong'oq va mevalar kabi zarralarni toza va joyidan o'tkazmaydigan holatda saqlashi mumkin, shuning uchun haddan tashqari moddiy chiqindilarni oldini oladi, bu juda qulay. Ishlab chiqarish xarajatlarini katta darajada tejang.

Kesish mumkin bo'lgan mahsulotlar

Kek
Kek - qadimgi pishiriq bo'lib, odatda pechda tayyorlanadi. Kek asosiy ingredientlar sifatida tuxum, shakar va bug'doy unidan tayyorlanadi. Sut, meva sharbati, sut kukuni, ziravorlar, salat yog'i, suv, qisqartirish va pishirish kukuni qo'shimcha ingredientlar sifatida. Shimgichga o'xshash shakarlamalar tayyorlash uchun aralashtirish, o'zgartirish va pishirishdan keyin.
NonNon odatda maydalangan bug'doydan tayyorlanadigan va isitiladigan taomdir. Asosiy xom ashyo sifatida bug'doy uni, xamirturush, tuxum, yog ', shakar, tuz va boshqa yordamchi materiallar, suv modulyatsiyasi xamirga bo'lingandan so'ng, bo'linadi, qoliplanadi, ko'tariladi, pishiriladi, sovutiladi va pishirilgan mahsulotlarga qayta ishlanadi.
XamirXamir deganda, modulyatsiyadan so'ng kukun zarralarini bir-biriga bog'lab qo'yish va yarim tayyor mahsulotlarni ishlab chiqarish uchun hosil qilish uchun mos suv, yog ', tuxum, shinni va boshqa suyuq xom ashyo va ingredientlar bilan aralashtirilgan don unini (un, guruch uni va turli xil donli un va boshqalar) ishlatish tushuniladi.
PishloqPishloq, shuningdek, tvorog sifatida ham tanilgan, oddiy nordon sutga o'xshash xususiyatlarga ega fermentlangan sut mahsuloti bo'lib, ikkalasi ham fermentatsiya jarayoni orqali tayyorlanadi va ikkalasi ham sog'liqni saqlash uchun ishlatilishi mumkin bo'lgan sut kislotasi bakteriyalarini o'z ichiga oladi, ammo pishloq yogurtga qaraganda yuqori konsistensiyaga ega va qattiq ovqatga yaqinroqdir.
Nuga Nougat qovurilgan yong'oq va asaldan tayyorlangan shakarlamalarga ishora qiladi va ikki xilda mavjud: yumshoq va qattiq. Yumshoqlar tuxum oqi bilan tayyorlangan oq nuga, qattiqlari esa kofe rangida va karamel bilan tayyorlangan, qattiq va qarsillab turadigan tuzilishga ega. An'anaga ko'ra, nougat asosan Ispaniyada ishlab chiqariladi va asosan qovurilgan bodomdan, keyin asal va tuxum oqidan iborat.
Cookie-fayllarAsosiy xom ashyo sifatida bug'doy uni, shakar, sut mahsulotlari uchun pishiriqlar, paxmoq moddalar va boshqalar qo'shiladi.
yordamchi materiallar, tartibda va un, ekstruziya in'ektsiya, ekstruziya chiziqlar, po'lat sim bo'g'imlarni kesish va qoliplash shakllaridan birining boshqa usullarini qo'llash, uch o'lchamli naqsh yoki muntazam dalgalanmalar yuzasi yuzasida tayyorlangan pishirish, çıtır pishirilgan mahsulotlar yuqori yog 'miqdori.
Sariyog'Sariyog' - sutdan qayta ishlangan qattiq yog'ning bir turi bo'lib, u yangi sutni aralashtirgandan keyin qalin narsaning yuqori qatlamidan suvning bir qismini filtrlash mahsulotidir. Yog 'qaymoq, oq yog'siz yog' deb ham ataladigan yog', sutdagi yupqa qaymoq va yog'siz sutni ajratib, keyin yupqa qaymoqni pishib, aralashtirib tayyorlanadi.

Ultrasonik kesishni tanlashning afzalliklari

Oddiy kesish mashinalariga qaraganda kattaroq quvvat

Mashina foydalanuvchisi sifatida biz mashinaning sig'imiga ko'proq e'tibor qaratamiz, mashina foydalanuvchisi uchun imkoniyatlar qanchalik katta bo'lsa, qulay bo'ladi. Katta quvvat vaqtni tejashni anglatadi, shu bilan birga ko'proq mahsulot ishlab chiqarishi mumkin, bu ishlab chiqaruvchilar uchun eng yaxshisi ham ularning eng muhim nuqtasidir!

Mashinaning uzoq xizmat qilish muddati

Agar mashina uzoq xizmat muddatiga ega bo'lsa, u biz uchun qanchalik ko'p qiymat yaratishi mumkin. Xaridorlar ko'pincha ko'p jihatlarni hisobga olishlari kerak, bu ular e'tiborga olishlari kerak bo'lgan narsadir. Mashinaning barcha qismlari eng yaxshi materiallardan tayyorlangan va xaridor foydalanishi uchun xavfsiz bo'lishini ta'minlash uchun mashinaga yuqori sifat talablari mavjud. Odatda mashinalar foydalanish paytida xato qilmaydi.

Mashinani sindirish oson emas

Mashina ishda juda barqaror va odatda xatolik yuzaga kelmaydi. Mashinada xatolik yuz berganda, u bizni ishlatishdan oldin tekshirishimiz kerakligini eslatish uchun bizni avtomatik ravishda ovoz bilan ogohlantiradi.

Oddiy operatsiya

Mashina asosan ekran orqali ishlaydi, faqat ekrandagi dasturni bosing, mashina sizga kerak bo'lgan narsaga qarab ishlashi mumkin. Operatsiya juda oddiy va hech qanday ko'nikmalarni o'rganishni talab qilmaydi. Ultrasonik oziq-ovqat to'sarining pichog'i istalgan vaqtda almashtirilishi mumkin va operatsiya jarayoni tezdir. Kesish jarayonida pichoqni tez-tez tozalash talab qilinmaydi va past ishqalanishli chiqib ketish yuzasi turli xil oziq-ovqatlarni bulg'anmasdan tozalab, kesishni osonlashtiradi.

Aniq kesish

Mashina siz tanlagan dasturga muvofiq aniq kesadi va kesish xatosi 1 mm ichida nazorat qilinadi, xatolik ahamiyatsiz. Bu mahsulot sifatini yaxshiroq ta'minlashi mumkin, shuning uchun kesilgan oziq-ovqat hajmi va shakli bir xilligi. Ultrasonik kesish mashinasi bilan erishish mumkin bo'lgan kesish sifati an'anaviy asboblarni kesishga qaraganda ancha yaxshi. Ultrasonik to'sarlar juda aniq va sanoat muhitida turli xil kesish cheklovlarini yaxshiroq qondirishi mumkin. Ultrasonik kesish pichoqlari kichik, qulay va moslashuvchan bo'lib, ideal oziq-ovqat shaklini maksimal darajada oshirish uchun oziq-ovqat mahsulotlarini istalgan burchakda kesish maqsadiga erishish uchun avtomatlashtirilgan uskunalar bilan birlashtirilishi mumkin.

To'liq avtomatik uskunalar, mehnat xarajatlarini tejash

Uskunalar to'liq avtomatik, qo'lda ishlashga hojat yo'q. Mashina har doim qo'l aralashuvisiz ishlashi mumkin, mehnatni kamaytiradi va mehnat xarajatlarini tejaydi. Ishlab chiqarish samaradorligini oshirish resurslardan samarali foydalanishni yaxshilash mumkinligini anglatadi va ishlab chiqarish samaradorligini oshirish xarajatlarni kamaytirishning ildizidir. Samaradorlik yaxshilangandagina zavodning marjinal narxini kamaytirish va zararni kamaytirish nuqtasini kamaytirish mumkin.

Ultrasonik kesish mashinasidan foydalanish

Kesish jarayonida biz tez-tez kesishning aniqligi, yakuniy mahsulotning fizik xususiyatlarining barqarorligi, chiqib ketish yuzasining silliqligi, to'sarni materialdan ajratish qiyinligi va kesish paytida kesuvchi sirt va materialni ajratish kabi ko'plab muammolarga duch kelamiz. Qattiq qurilmalarda qoldiq materiallar miqdori. Materiallarning xarakteristikalari aniq bo'lmaganda, yuqoridagi talablarga javob berish biz uchun qiyin.

Misol uchun, yuqori qattiqlik, kuchli mo'rtlik va kuchli yopishqoqlikka ega bo'lgan materiallar uchun an'anaviy kesish usulini bajarish qiyin. Mahsulot materiallarining noaniqligi ortib borayotganligi sababli, kesish ishining qiyinligi tobora qiyinlashadi. Ultrasonik oziq-ovqat mahsulotlarini kesish an'anaviy kesishni optimallashtirishdir. Ultrasonik oziq-ovqatlarni kesish nafaqat kesish tezligini oshiribgina qolmay, balki oziq-ovqatning tuzilishi, shakli va ishlashini yaxshilashda ham katta muvaffaqiyatlarga erishadi.

Ko'pgina mahsulotlar uchun ultratovushli kesish kesish jarayoni uchun zarur bo'lgan kesish kuchini kamaytirishi mumkin bo'lsa-da, lekin ba'zi mahsulotlar uchun material ham hisobga olinadi. Odatda kesish koeffitsienti 0,1-1,0 orasida. Agar siz kesish jarayonida oziq-ovqatning makro tuzilishi va mexanik xususiyatlarini o'rgansangiz, oziq-ovqat mahsulotlarini kesish uchun materiallar turlarini ko'rib chiqing. Shunday qilib, quyidagi ikki turdagi materiallarni ajrating.

Yuqori yog'li ovqatlar, pishloq va boshqalar kabi bir xil va zich materiallar uchun. Bu oziq-ovqatlar gözenekli bo'lmagan va ixcham tuzilish bilan tavsiflanadi. An'anaviy kesish jarayonida ko'pincha juda ko'p ishqalanish hosil bo'ladi va ishqalanishning kattaligi materialning yopishqoqligi bilan bog'liq. Ultrasonik kesish kesish jarayonida to'sar va material o'rtasidagi o'zaro ta'sir kuchini kamaytirishi mumkin va shu bilan plastik deformatsiyaning oldini oladi. Boshqa tomondan, kesish jarayonida bu ixcham va gözenekli bo'lmagan strukturaning energiya iste'moli ham sezilarli darajada oshadi.
Non, kek, zefir va shunga o'xshash tuzilishga ega bo'lgan boshqa oziq-ovqatlar kabi gözenekli ovqatlar uchun ularning umumiy xususiyati ko'p teshikli shimgichga o'xshash tuzilishdir. Bundan tashqari, siqilish va deformatsiya qilish juda oson. Agar an'anaviy kesish vositasi ishlatilsa, u faqat yoriqning bir qismiga etib borishi mumkin. Agar u qo'shimcha ravishda kesilsa, u o'ralgan yoki singan bo'ladi. Ammo ultratovushli kesishdan foydalansangiz, yaxshi natijalarga erishasiz. Ultrasonik kesish kesish jarayonida hosil bo'lgan ishqalanishni kamaytirishi mumkinligi sababli, kesish ishi kichik kesish kuchi bilan bajarilishi mumkin. Nihoyat, toza va silliq chiqib ketish yuzasiga erishiladi. Zich materiallarni kesish bilan solishtirganda, g'ovakli materiallarni kesish jarayonida ishqalanishning kesish jarayoniga ta'siri nisbatan kichikdir. Kesish paytida to'sar va material o'rtasidagi haqiqiy aloqa maydoni materialning geometrik maydonidan ancha kichik bo'lgani uchun. Bundan tashqari, asbobning materialga kirishi jarayonida gözenekli material zich materialga qaraganda ko'proq energiya talab qiladi.

Ultrasonik tostlarni kesish uskunalar

Nonni kesish uskunasi ishlab chiqarish liniyasi samarali va yuqori darajada avtomatlashtirilgan non kesish uskunasidir. Uskunalar asosan avtomatik oziqlantirish, kesish, tartibga solish, stacking va boshqa jarayonlar orqali turli xil non va tostlarni tez kesish va qayta ishlashga erishish uchun. Shu bilan birga, uskunalar ishlab chiqarish samaradorligini va mahsulot sifatini sezilarli darajada yaxshilashi mumkin bo'lgan materiallarni boshqarish funktsiyasiga ega. Uskunalar yuqori sifatli zanglamaydigan po'latdan yasalgan bo'lib, ixcham tuzilishga ega, qulay foydalanish, oson parvarishlash va hokazo, markaziy pishirish fabrikasi, oziq-ovqat mahsulotlarini qayta ishlash zavodi va boshqalar uchun mos keladi.

Ultrasonik tostlarni kesish uskunasining kelib chiqishi

Tost nonning bir turi bo'lib, dunyodagi eng mashhur nondir. Xitoyda, Evropada yoki Qo'shma Shtatlarda bo'ladimi, tost "kundalik" bo'lgan oddiy taomga o'xshaydi. Ammo pishirish olamida tostning o'ziga xos o'rni bor. Tost Bu turdagi to'g'ralgan non - pichoq bilan bir xil qalinlikdagi bo'laklarga bo'lingan va kesilgan non. Dilimlangan non, bu biz odatda tushdi deb ataydigan narsadir. Va tostni kesish uchun siz kesish uchun mashinadan foydalanishingiz kerak. Mashinalarni kesishdan foydalanish nafaqat qo'lda kesish natijasida yuzaga keladigan samarasizlikni yaxshilash, mehnat ishlab chiqarishni kamaytirish, balki aholi talabining o'sishini qondirish va ishlab chiqarishni ko'paytirishi mumkin. Shu sababli, Wanli zavodi ommaviy ishlab chiqarish uchun ishlatilishi mumkin bo'lgan ultratovushli tostlarni kesish moslamasini ishlab chiqdi.

Ultrasonik tostlarni kesish uskunasini qisqacha tavsiflab bering

Ultrasonik tostlarni kesish uskunasining xususiyatlari

Ultrasonik tostlarni kesish moslamasi, bu mahsulotni uzluksiz etkazib berish uchun mo'ljallangan maxsus mashina bo'lib, tushdi non mahsulotlarini yupqa bo'laklarga bo'linadi. Ushbu mashina avtomatik ravishda mahsulotning kengligi bo'yicha 1-10 dona tostni yonma-yon kesishi mumkin. Asbob ushlagichi yangi va yopishqoq mahsulotlarni kesish uchun 4-10 ta ultratovushli pichoq tizimi bilan jihozlanishi mumkin. Mashina yuqori kesish samaradorligiga ega, kengligi 1 metrdan ortiq bo'lgan mahsulotlarni kesishi mumkin va soatiga 1200 ta tost ishlab chiqarishi mumkin.

Ultrasonik tostni kesish moslamasi oziq-ovqat fabrikalari uchun avtomatik kesish moslamasi bo'lib, u materialni kerakli shakl va o'lchamda kesish uchun titanli pichoqlar orqali uzatiladigan ultratovush to'lqinlaridan foydalanadi. Ushbu turdagi uskunalar odatda yuqori aniqlikdagi sensorlar va boshqaruv tizimlariga ega, ular kesishning aniqligi va barqarorligini ta'minlash uchun kesish tezligi va pozitsiyasini avtomatik ravishda sozlashi mumkin.

Tost nonini ultratovushli avtomatik kesish uskunasi nonni avtomatik ravishda kesish uchun yuqori chastotali ultratovush to'lqinidan foydalanadi va tilim hajmi va soni o'zboshimchalik bilan sozlanishi mumkin. Shu bilan birga, uskunada foydalanish jarayonining xavfsizligini ta'minlash uchun turli xil xavfsizlikni muhofaza qilish choralari ham mavjud.

Murojaat qiling

Ultrasonik tostlarni kesish uskunasi tez kesish tezligi, yuqori samaradorlik va kam quvvat iste'moli afzalliklari bilan pishirish sanoati uchun javob beradi. Uskunalar ultratovushli kesish texnologiyasini qabul qilganligi sababli, mahsulot sifati va xavfsizligini ta'minlash uchun steril va ifloslanishsiz kesishga erishish mumkin. It is very suitable for the automatic cutting line of baking pan cake bread in the baking industry.

It can be used to cut different types of toast, Swiss rolls, cheese, biscuits and other baked goods. Can be divided into different temperature states of food, such as baked goods and frozen food. And according to customer needs and existing conditions to propose customized ultrasonic solutions, welcome to sample testing.

Wanli’s ultrasonic food slicing equipment is a device that uses ultrasonic waves generated by high-frequency oscillations to cut food. Compared with the traditional mechanical cutting method, ultrasonic cutting has the advantages of smooth cutting surface, high cutting precision, high cutting efficiency and no noise in the cutting process. It is suitable for cutting all kinds of soft and hard food, such as bread, meat, cheese, vegetables and so on. In addition, ultrasonic cutting can also reduce bacterial contamination in the food cutting process to ensure food hygiene and safety. Therefore, ultrasonic food slicer has broad application prospects in food processing, catering industry and other fields.

Ultrasonic cutting application Ultrasonic can cut a variety of foods such as cakes, pies, cheese, pizza, bread, candy, etc. The cutting surface is clean and flat. When using ultrasonic equipment to cut foods like nuts or raisins, it can produce finer breaks than traditional cutting processes. Therefore, ultrasonic cutting food has more advantages than traditional methods: the cutting surface is clean and flat, the cutting knife has a longer service life, and more importantly, it can reduce the time of production shutdown due to cleaning and maintenance.

When cutting food, the ultrasonic cutter vibrates at a frequency of 20, kHz (or 30 / 40kHz) so that food debris will not remain on the surface of the knife. The surface of the food after cutting is very clean, and the separation between the layers is kept clear. The latest research shows that higher frequency (30 and 40 kHz) ultrasonic cutters are best for cutting hot and sticky foods, and there is no noise during the entire process.

Ultrasonic cutting system due to routine cleaning and maintenance caused by the shutdown time can be reduced by 70% ~ 90% compared to traditional equipment. If customers who use traditional cutting equipment want to use ultrasonic technology to process food, they only need to make small changes in the existing equipment; or introduce a new system design based on the existing production design. In this regard, we have very rich experience.

Rotary cake ultrasonic cutting machine is an ultrasonic food cutting machine designed for round and sheet cakes, frozen cakes or laminated bread cakes. The cutting height can be 60mm, 80mm or more. Ultrasonic cutting devices will vary according to your needs. Rotary Cake Ultrasonic Cutting Machine is our small ultrasonic cake cutting machine that uses the most innovative servo technology with industry-leading speed and precision.

The appearance of rotating cake ultrasonic cutting machine

Cake is an ancient west point, generally by artificial production, cake is made of eggs, sugar, wheat flour as the main raw materials. With milk, juice, milk powder, fragrance powder, salad oil, water, shortening, baking powder as auxiliary materials. It is stirred, mixed and baked into a sponge like pastry. After making various kinds of cakes by hand, they are cut and ready to be sold. And cutting different styles of cake, if you use manual cutting, there will always be a time when the cutting is not perfect, so a rotating cake ultrasonic cutting machine was born, its appearance perfectly solves the problems encountered in manual cutting, so it is loved by people.

The ultratovushli kek to'sar is a special device specifically designed to cut cake, a popular dessert made from other ingredients such as cream, sugar and flour. These machines use high-frequency ultrasonic vibrations to precisely and clean fully cut cakes into uniform shapes and sizes, making them an essential tool for producing and selling cakes.

The working principle of the cake ultrasonic cutting machine is to use ultrasonic vibration to achieve accurate and clean cutting. When the machine is turned on, the ultrasonic generator generates high-frequency vibration and is transmitted through the metal blade or tool. These vibrations create a microscopic sawing effect that allows the blade to cut through the cake without crushing or deforming.

One of the main advantages of using ultrasonic vibration to cut a cake is that the process generates minimal heat and friction. This means that the cake is not damaged or melted during the cutting process and the final product retains its shape and quality.

Advantages of rotary cake ultrasonic cutting machine

1. Precise and efficient cutting is the biggest advantage of rotary cake ultrasonic cutting machine. The rotary cake ultrasonic cutting machine uses ultrasonic cutting technology, which is very different from the general cutting knife to cut the cake. The general cutting knife will cause the cutting surface of the cake to be uneven after cutting, and the cream is also easy to stick to the knife, which will destroy the surface of the cake, making it difficult to sell. The rotating cake ultrasonic cutting machine can ensure accurate cutting on the basis of not causing damage to the cut product, and retain the integrity of the cut material to the greatest extent. At the same time, the ultrasonic cutting system can speed up the progress of cutting, while making the ultrasonic cutting machine consume less energy, save time to the greatest extent, improve productivity and improve productivity.

2. Precise cutting at any Angle of different shapes: The use of rotary cake ultrasonic cutting machine to obtain better cutting quality. Ultrasonic cutting machines have extremely high accuracy and can better meet various cutting restrictions in various baking rooms. Rotary cake ultrasonic cutting machine to achieve the purpose of cutting food at any Angle, usually can cut rectangular, circular, and Swiss roll like long strip shape cutting, can also be customized triangular shape cutting, a variety of cutting needs, rotary cake ultrasonic cutting machine can do and maximize the ideal cake shape.

Clean and hygienic: For cakes, food hygiene is also a crucial requirement if they want to be sold to the public. The process of operating the rotary cake ultrasonic cutting machine is subject to strict sanitary conditions to reduce the risk of food contamination. At the same time, due to the low friction characteristics of the ultrasonic cutting knife, there is little adhesion when cutting food, keeping the blade clean while reducing the cleaning cost.

The rotary cake ultrasonic cutting machine is widely used in the baked goods industry. It is an ultrasonic food cutting machine designed for round and sheet cakes, frozen cakes or laminated bread cakes. It is also one of the best-selling models in our Wanli factory. The emergence of rotating cake ultrasonic cutting machine perfectly solves the problems encountered in manual cutting, and in cutting, whether from the appearance, quality or efficiency are far better than the general cutting knife, so it is loved by people and widely used in the food baking industry.

Machine component materials

Ultrasonic blade

All of our ultrasonic blade is from Germany, It is made of TC11D and titanium Alloy. If operated correctly, it would be no problem even within 5 years. Made of Titanium Alloy material, The mechanical strength is better than that of steel, the acoustic transmission is good, the sound frequency is not depleted in its internal transmission, and it has strong acid-base corrosion ability.

Energiya transduser

Electric energy is converted to kinetic energy, to make the blade cut the products.
Sensorli ekran
Intelligence control, for the operation and monitor
PCL control system
Anti-error operation, safety testing, alarm indication
Estafeta
Touch switch
Conveyor Belt

Safe Food grade material
Inverter
Driving the conveyor to work
Servo motor

Driving the blade to work
Stepmotor

Driving the blade to work
Ultrasonic generator

The advantages of original ultrasonic generator include automatic frequency lock function, automatic frequency tracking, automatic amplitude limit(decrease the amplitude when the load is light), automatic temperature adaptation, wide frequency range of self-adaptation (15K-40K), reasonable circuit board design, low coefficient of temperature change, and there will be 7*24 hours of aging test before delivery.The mains electricity is converted into high-frequency high-voltage alternating current, which is transmitted to the ultrasonic transducer. Ultrasonic transducer is equivalent to energy conversion device, it can convert the input electrical energy into mechanical energy, that is, ultrasonic. The ultrasonic transducer moves back and forth in the longitudinal direction, and the frequency of the stretching motion is equal to the frequency of the high-frequency alternating current supplied by the driving power supply.

Cake cutter vs. ultrasonic cutting machine in the context of traditional manufacturing methods

Cost-effectiveness

Difference between ultrasonic cutting machines and regular cutting machines: cost-effectiveness. These machines require minimal maintenance and have a longer lifespan than traditional cutting methods. In addition, the ultrasonic cutting process does not require the use of blades or other consumables, eliminating the need for frequent replacements. In the long run, this reduces operating costs and increases business savings. Ultrasonic cutting technology is quite different from general cutting and is able to guarantee accurate cutting without damaging the product being cut, preserving the integrity of the cut object to the greatest extent possible. Ultrasonic cutting knife is carried out through the drive system with precise and fast servo drive, the whole system can speed up the progress of cutting, while making the ultrasonic cutting machine consumes less energy. Integrating the use of ultrasonic cutters into industrial processes can maximize time savings, increase productivity and improve productivity.

Yaxshilangan xavfsizlik

Ultrasonic cutters offer a higher level of safety than traditional cutting methods. The absence of sharp blades reduces the risk of accidents and injuries in the workplace. In addition, the cutting process generates minimal heat, eliminating the possibility of burns or damage to the material being cut. This makes ultrasonic cutters a safer choice for operators and ensures a safe work environment.

Aniq kesish

Ultrasonic cutters offer superior cutting precision resulting in clean and accurate cuts. Ultrasonic vibration creates high frequency motion that allows for intricate and detailed cuts, even with complex shapes and patterns. This accuracy is especially beneficial in industries that require complex designs or tight tolerances, resulting in more precise cuts than ordinary cutting machines, which can cut down to 1mm. The quality of cut that can be achieved with an ultrasonic cutting machine is much better than that of conventional tool cutting. Ultrasonic cutters are extremely accurate and can better meet the various cutting constraints in industrial environments. Ultrasonic cutting knives are small, convenient, and flexible, and can be combined with automated equipment to achieve the purpose of cutting food products at any angle to maximize the ideal food form.

Tez-tez so'raladigan savollar

What are your main products and their application?

Our factory Wanli manufactures the automatic ultrasonic food cutting machine bakery equipment (cake depositor machine, cake spreading machine, cake decorating machine, cake depanner machine) with high quality & very competitive price for 10 years in China. If you have any special request for the machine, we can customize it. We are in good position not only to supply you high quality machinery, but also the excellent after sales service. Well-trained engineers will offer you any technical support. If you have any purchase of food production machinery, please feel free to contact me. Let’s talk more in details.

About machines and services?

If you have any questions (machine installation, use method, parts replacement, maintenance, precautions, etc.) after receiving the machine or during use, please feel free to contact me, we will provide the best solution. 24 hours online service to solve any problem. Your satisfaction is our pursuit. Sincerely hope to cooperate with us.

What are your main products and their application?

We are in good position not only to supply you high quality machinery, but also the excellent after sales service. Well-trained engineers will offer you any technical support.

If you have any purchase of food production machinery, please feel free to contact me. Let’s talk more in details.

Siz ishlab chiqaruvchisiz yoki savdo kompaniyasimi?

Our factory is a professional manufacturer of ultrasonic food cutting machine, has a history of more than ten years. We specialize in manufacturing high-tech food machinery to provide new production mode for food enterprises. Our machines are of good quality. Our factory has produced thousands of machines. We can customize according to customers’ requirements and conduct in-depth communication with customers. In order to provide customers with better needs, we have a special department to serve you.After fully understanding the customer’s needs, our engineers will design the drawings and modify them to the customer’s satisfaction. The production of the machine is carried out in full accordance with the drawings. Before the machine leaves the factory, we will take videos and measure the size for the customer to confirm.

What is the after-sales service of your company?

Our machines are inspected and tested before delivery to make sure there are no problems with the machines themselves.

If the machine has problems under incorrect operation.

Improper operation, we will solve all use problems through video calls.
If there is a problem with the machine parts, we will send you the parts to ensure the normal use of the machine.
Is there a warranty?

One year warranty. Frankly speaking, the quality of our machines is very stable. Machines are tested before they leave the factory to make sure they arrive at your address in top condition. In addition, we provide a full set of manuals and operating instructions in English to help our customers use the machines better. During your use, if you have any questions, we can make a video call at any time.

What is the difference with other domestic brands?

We don’t just sell machines, we pay more attention to after-sales service. We always believe that the customer’s word of mouth is the best advertising. We want to really help our customers use these machines and bring growth to their business.” You can look at the feedback from our customers, the facts speak for themselves.

What are your advantages compared to your competitors?

With rich industry experience and strict product quality control system, we offer.

High quality and stable machines
Excellent customer service and after-sales service with quick response
Fast and timely delivery

Can you explain the whole transaction process to me?

Sign the contract.
Arrange 30% deposit to confirm the order.
Factory arranges production.
Testing and inspection of the machine before shipment.
Inspection by customer or third party organization through online or on-site testing.
Arrange final payment before shipment.

What information should I tell you if I want to get a WANLI bakery equipment quote?

Can you show us the picture of your products?
Can you provide us your baking tray drawings or photos?
Is the product directly connected to the production line?
Can you tell us the material of your products?

What are the advantages of your blades?

Wanli Ultrasonic blade: the materials of our ultrasonic blade is from Germany, It is made of TC11D, Titanium Alloy. Our warranty is 1 year, if operate correctly, it would be no problem even within 5 years.

Qanday qilib qilish Buyurtma？

Customer send us an inquiry.
Confirm machine type, order quantity, price, lead time, payment term etc.
Our sales send the Proforma Invoice with company seal.
Customer make the payment for deposit and send us Bank receipt.
Inform the clients that we have got the payment,and will arrange the production according to your request, inform the estimated time
Production products photos will send to you for approval.
Clients make payment for balance and Ship the goods .
Order is finished when you receive the goods and satisfy with them .
Feedback to us about Quality , Service, Market Feedback & Suggestion.And we can do better

What’s the principle of ultrasonic cutting?

Wanlisonic offers high quality ultrasonic food cutting components, including ultrasonic generators, transducers, guillotines and slitters.

Ultrasonic food processing involves a vibrating knife (guillotine) producing a nearly frictionless surface that minimizes buildup on the blade surface. The ultrasonic blades cleanly cuts sticky products and inclusions such as nuts, raisins & morsels without displacement. Ultrasonic cutting is used by many of the world’s largest and most prestigious food producers.

This ultrasonic cutting system emits some radiation?

No. Ultrasonic cake cutting machine is ultrasonic generator produce the mechanical energy of vibration more than 20000 times per second to the cutting blade, it cut the food material by local vibration very quickly, the friction on the food surface is very small,the food can apart by the titanium blade very quickly, to achieve the aim of cutting materials requirements. Bundan tashqari, bizning mashinamiz oziq-ovqat darajasi uchun patent oladi, ultratovushli oziq-ovqat kesish mashinamiz uchun patent nusxamiz haqida ilovaga qarang.

How does the ultratovushli kek kesish mashinasi achieve quick and precise positioning of products?

Servo control, that is, human activities that control the generated motion and the motion of objects to meet a certain purpose. The so-called servo control refers to the effective control of the changes in the position, speed and acceleration of the object movement. This kind of control has been popularized in various fields. Servo control system refers to a feedback control system used to accurately follow or reproduce a process.

Sotishdan keyingi xizmat

According to spare parts, the most important part is the ultrasonic unit, it will debug one week before the shipment to make sure .The blade have one year guarantee. U TC11D, titanium qotishmasidan tayyorlangan. If operated correctly, it could take very very long, remember not to cut hard goods, and operate it correctly, train the operator first. If not clear, ask us first, and I will ask our engineer to teach you.

We will produce the machine according to the customer’s requirements, each machine is customized. We strictly follow the customer’s requirements to produce according to the drawings confirmed by the customer. Our engineers will produce the machine precisely to ensure the quality of the machine. After the machine finishes production, we will take a video for customer inspection.

The process of machine inspection

First of all, we started by checking the appearance of the ultrasonic candy cutting machine. Check whether the machine is the same as the drawing, whether there is any wear and tear on the surface of the machine, and measure the machine to measure whether the various data of the machine meets the requirements. We did some checking on the machine and confirmed that the appearance of the ultrasonic cake cutting machine was perfect.

Secondly, check the data on the ultrasonic candy cutting machine’s display, as the machines are customized and each machine is different. Our customization options ensure that the customer receives an ultrasonic cake cutting machine that exactly meets their business goals. Take photos and records, and send them to the customer to check.

Finally, let the machine operate. Engineers check whether the running process is normal or not, take a video of the machine running, and send it to the customer. Take a video of the machine without product cutting and send it to the customer to check. Then shoot the video of the machine cutting the cake for the customer to confirm.

After the ultrasonic cake cutting machine arrives at the customer’s factory, the customer can operate it according to the instruction manual sent by us. Our ultrasonic cake cutting machine does not need to be installed and you will be able to use the machine once you receive it. If the customer does not know how to use the machine, we will guide the customer one by one. We usually use video with the customer to guide until the machine can be used normally.

We also regularly greet customers who have purchased our machines, asking how they are using them and what feedback they have. And summarize this feedback to better optimize our machines. To provide customers with a better experience.

Xulosa qilib aytganda

Ultrasonic cake cutting machines provide numerous advantages that make them a valuable asset in various industries. From increased productivity and cost-effectiveness to improved safety and versatility, these machines offer a range of benefits. The high-speed cutting capabilities, minimal maintenance requirements, and enhanced precision make ultrasonic cutting machines an ideal choice for businesses looking to optimize their cutting processes. By investing in ultrasonic cutting technology, companies can improve their overall efficiency, reduce costs, and deliver high-quality products to their customers. Ultrasonic cutting knives are being widely used in various bakery food industries and are one of the hottest food processing machines available. Due to the advantages of the ultrasonic blade itself, coupled with the development of technology, it makes more and more people know about its existence. Our factory Wanli specializes in the research, development, and production of ultrasonic cutting equipment, There are individual cutting machines and equipment that can link the production of the assembly line. Customers from all over the world are always welcome to inquire about ultrasonic food-cutting machines.

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