Ultrasonic toast bread cutting equipment

Ultrasonic toast bread cutting equipment

Our ultrasonic food cutting systems are flexible and can handle an infinite variety of cutting patterns

Software algorithms ensure cleaning of the knives at the right moment

Changes to cutting pattern are accommodated instantaneously

Reliable rejection of defective products

Ability to integrate with already existing systems and conveyoring

Compliant with the strictest hygiene standards

Can be designed based on your individual requirements

Will offer clear ROI and cost savings

Standard Parameter

Blade materialsBlade materialsBlade size100-305mm(optional)100-305mm(optional)slicesMaximum cutting sizeWidth 600mm, height up to 100mm (optional)Material of machine frameStainless SteelAutomatic belt conveyYesConvey speed0-3000mmSafety protection systemframeSecurity door, frequency ultrasonic scan and fault indicator lampControl SystemFour-axis Control SystemCutting knife control systemServo motorCertificationCE

What is an Ultrasonic Cutting Machine?

Ultrasonic cutters are machines where the cutting blade or knife vibrates at a very high frequency. The vibrating frequency is even higher than the frequency of sound audible by human ears, which is why the term ‘Ultrasonic vibration’ is employed.

The ultrasonic frequency of vibration of the blade leads to reducing friction to a bare minimum. This creates smooth and even cuts on a wide variety of surfaces.

Conventional food cutting processes often lead to smearing of food items due to high friction. Ultrasonic vibration cutting of food products removes this hindrance. Additionally, ultrasonic cutting provides the option to create very thin slices of food.

What are the Applications of Ultrasonic Cutting Machines in the Food Industry?

What are the Applications of Ultrasonic Cutting Machines in the Food IndustryIn the food industry, ultrasonic cutters are utilized to cut through a wide variety of food items. These include:
Different Types of Cheeses (soft and hard)
Loaves of bread
Sandwiches
Wraps
Fresh Vegetables
Meats
Frozen food products
Ice cream
Bakery goods
Candy bars and snack bars
Pizzas

How Does Ultrasonic Cutting Work?

The working of the ultrasonic vibration cutters takes place by utilizing multiple parts in tandem. Here is a breakdown of different parts of an ultrasonic cutter:

Ultrasonic Generators

Ultrasonic Generator utilizes the 110 V AC or 220 V AC power supply electricity and turns it into a high voltage, high-frequency electricity signal. This signal is then fed to the transducers.

Ultrasonic Transducer

The ultrasonic transducer works as an ultrasonic converter. Its purpose is to take the high-frequency electrical signal and convert it into a mechanical high-frequency motion. It utilizes piezoelectric ceramic discs that expand on the application of electricity.

Transducers are completely sealed so as to avoid contact of electrical parts with water during washing.

Ultrasonic Booster

The purpose of an ultrasonic booster is to fine-tune the mechanical frequency obtained by the transducer. It also acts as a stationary intermediatory where the cutting tool can be clamped. Boosters are generally a one-piece part made of Titanium metal.

Cutting Tool

The cutting tool is also called the blade, cutting horn, or sonotrode. This tool vibrates on the high frequency provided by the booster. The most common material for the cutting tool design is Titanium since Titanium is very resonant and has high longevity.

Material Handling Equipment

Material handling equipment controls the movement of the food relative to the cutter or moves the cutter relative to the food. A good handling system is important to create precise cuts at the right location.

What are the Benefits of Using an Ultrasonic Cutting Robot?

There are many benefits of an ultrasonic cutter for food products as compared to other cutting alternatives. Some of these benefits include:

Excellent Cut Face

The ultrasonic food cutting process creates a high-quality, clean, and flat cut slices throughout the length of the food products. This makes it the ideal choice to prove high aesthetics to the food items.

No Smearing

While slicing, conventional cutting methods often apply pressure directly to the food items which leads to smearing of the food products. However, an ultrasonic cutting machine has vibrating blades which apply linear as well as perpendicular pressure. This avoids smearing of food during slicing.

No Shattering

Cutting soft products like cheese or soft bread with a knife often leads to the complete shattering of the product, making it unusable. In case of an ultrasonic cutter, the cutting motion is so swift that it eliminates any chances of shattering the food item.

High Speed

An ultrasonic cutter can automatically cut through the food items at a very high speed, which you can set through your material handling equipment.

Safety

By eliminating the contact of human hands, these cutting robots provide safety to the workforce. Additionally, they eliminate the risk of contamination of food items due to the elimination of the human contact factor.

Product Description
The ultrasonic food cutting equipment is composed of an ultrasonic transducer, a housing, a horn, a titanium alloy knife and a numerical control drive power supply. Ultrasonic food cutting machine is an innovation in food processing. The ultrasonic food cutter vibrates at a high frequency of 40kHz or 20kHz. This high frequency vibration reduces the frictional resistance on the cutting surface. This low friction enables the cutting knife to cut the food smoothly, so that the cutting surface of the food is clean, beautiful, and does not deform. In addition, ultrasonic cutting reduces food fragments during the cutting process. This reduces more downtime to clean up your production system. Ultrasonic food knives can also be easily installed in your current production system to help you better finishing

Feature
Fast and precise because of unique servo technology.
Advanced software to set product parameters using icons on the touch screen.
Set your own cutting pattern (also on the touch screen).
A high quality safety system prevents access of the cutting area during operation.
For rectangular,triangular and circle products.
Movable on 4 swivel wheels.
For your convenience available in English language

Advantages

Multi-layer product cutting, can keep the color between layers
Advantages of ultrasonic cutting: fine cut, no chips, no sticking to the knife
Multi-function type, composed of multiple sets of cutting knives, suitable for product assembly line use.
A wide range of cutting objects, both frozen products and cream-containing products can be adapted
The cutting model of products can be customized according to the needs of customers
Technical Parameter

Contact Us:
E-MAIL: jornasuhong@wanlisonic.com
TEL/WHATSAPP/WECHAT:008613400979434